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06 Train Track Dynamics June 08

Oct 30, 2015

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Charles Koh

Train Track Dynamics June 08
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    Module 6: Train-Track

    Dynamics

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    Module Objectives

    Understanding the Rail/Wheel Interface

    Identifying Force Generators Understanding Force Effects

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    Train-Track Dynamics

    Definition Interaction of forces occurring as train

    moves over the track structure

    Lateral Forces Vertical Forces

    Vehicle Dynamics

    Rail & Wheel Profile

    Many factors affect these forces Train Speed & Handling

    Train Consist & Placement of Cars, etc.

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    L/V Ratio

    L/V Definition

    Effect on Stability

    Lateral Forces Vertical Forces

    Wheel/Rail Profile

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    Lateral Forces

    Flanging Force

    Centrifugal Force

    Frictional Curving Force Coupler Force

    Buff & Draft Force

    Truck Hunting Track Geometry Force

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    Frictional Curving Force

    Difference in Distance Outside Vs.

    Inside Wheel Rolls in Curve

    Effect of Conical Wheel Tread

    Generation of Creep Forces

    Cause Truck to Steer to Curve Outside

    Magnitude of Forces Vs. Wide Gage,

    Corrugations & Geometry Problems

    Importance of Lubrication

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    Coupler Forces

    Position of Coupler Faces in Curves

    Long Car Coupled to Short Car

    Longitudinal Force Effect

    Angularity of Couplers

    Torque Applied at Wheel-Rail Interface

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    Buff & Draft Forces

    Longitudinal Train Forces Result ofChanges in Gradient, Curvature &Speed

    Buff - Run-in = Train inCompression - Produces Outward

    Force on Curve, Increases VerticalLoad on Outside

    Draft - Run-Out = Train in TensionProduces Inward Force on Curve,Increases Vertical Load on Inside

    Train in Simultaneous Buff & Draft-Torque Produced - Force Appliedat Coupler Resisted at the Rail

    Slack 6"/Car

    50' Slack/6000' Train

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    Hunting

    Caused by: Empty or lightly loaded cars (though

    heavy cars can also hunt).

    Train speeds above 45 mph.

    Dry rail.

    Three piece freight car truck.

    Roller side bearings.

    Tangent track or curvature of 1 degree.

    Roller bearing wheelsets.

    Worn wheel treads having a hollowappearance over good quality track.

    Poor vertical snubbing. s

    v

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    Track Geometry Forces

    Lateral Force Result of Changes inAlignment & Gage

    Wide Gage > Truck Hunting at HighSpeeds

    Tight Gage > Truck Hunting at Low Speeds

    Vertical Force Result of Changes inCross-level/Superelevation & Profile

    Vehicle Rocks About CG Produces Horizontal Component at Rail

    because of Shift in CG

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    Vertical Forces

    Vehicle Weight

    Unbalanced Elevation in Curves

    Car/Locomotive Dynamics Track Geometry Input

    Coupler Forces

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    Effects of Centrifugal ForceUNDERBALANCE

    Superelevation

    Centrifugal

    Force

    GravityResultant

    Centerof

    Gravity

    EQUILIBRIUM

    Superelevation

    GravityResultant

    OVERBALANCE

    Superelevation

    GravityResultant

    D

    EV a

    0007.0

    3max

    +=

    = Maximum allowable operating speed (mph).

    = Average elevation of the outside rail (inches).

    = Degree of curvature (degrees).D

    E

    V

    a

    max

    Amount of

    Underbalance

    Centrifugal

    ForceCenterof

    Gravity

    Centerof

    Gravity

    Centrifugal

    Force

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    Car & Locomotive Dynamics

    Bounce Increase & Decrease

    Vertical Loading

    Speeds > 40 MPH

    Change in Track Modulus

    Pitch

    Varying Vertical Load

    Transfers End to End Square Joints

    Wheel Climb & Short FlangeMarks

    Bounce & PitchResult of SurfaceVariations

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    Track Geometry

    Deviations in GeometryAccentuate Pitch & Bounce

    Deviation in Uniform Profile

    Mismatched, Bent or Battered Joints

    Worn Points/Battered Frogs & CrossingDiamonds

    Poor Cross-level

    Rock & RollSpirals

    Warp Forces Suspension Diagonally to Limits Bind Side Bearings - Trucks Can't Turn

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    Harmonic OscillationRock & Roll

    High Center of Gravity Cars & Low Joints at

    Truck Spacing

    Rocking Magnifies Alternate Rocking on

    Other Rail Wheel Lift on Successive Joints

    Especially Dangerous on Curves

    Resonance Occurs at Critical Speed Critical Speeds Occurs at Multiples of

    Frequency & Wavelength

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    Center of Gravity & Oscillation

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    Longitudinal Coupler Forces

    Loaded car coupled to empty car(difference in compression of springs).

    Differences in wheel wear, especially

    with multi-wear wheels.

    Inequality of track surface, or sharp

    vertical curvature.

    Vehicle bounce or pitch. Effects of slack run-in or run-out.

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    Coupler Forces & Derailments

    Time duration of coupler forces

    Train consist and makeup

    Train handling by crew Terrain

    Geometry of coupled cars

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    Rail-Wheel Profile

    New Wheel & New Rail New Wheel & Worn Rail

    Worn Wheel & Worn Rail Worn Wheel & New Rail

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    Critical L/V Ratio

    L/V = 1.29 wheel may climb new rail.

    L/V = .82 wheel lift impending.

    L/V = .75 wheel may climb worn rail.

    L/V = .64 rail overturn force starts

    (unrestrained rail may overturn: rail

    rollover).

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    QUESTIONS?

    Author:Joseph E. Riley, P.E.Federal Railroad Administration

    (202) 493-6357

    [email protected]

    Contributors:

    Robert Kimicata, P.E.

    Kimicata Rail Consulting(847) 394-4105

    [email protected]