03/98 Electromagnetic flowmeters y Primary head y Compact systems Technical data ALTOFLUX IFS 4000 F IFM 4010 K IFM 4020 K IFM 4080 K 6.1D49D9 069111 3.1D48EA2 039821 Liner made of PFA or other fluorines Dimensionally stable, even in corrosive, acrid and hot conditions Designed for use in hazardous areas Vacuum-resistant, also at high temperatures Also available in mounting length to ISO Meter sizes DN 10 – 3000 / 3 /8” – 120”
11
Embed
03/98 Electromagnetic flowmeters - infinityfa.cominfinityfa.com/product/Krohne/Magnetic/IFS4000.pdf · 03/98 Electromagnetic flowmeters yPrimary head yCompact systems Technical data
This document is posted to help you gain knowledge. Please leave a comment to let me know what you think about it! Share it to your friends and learn new things together.
Transcript
03/98
Electromagneticflowmeters
y Primary head
y Compact systems
Technicaldata
ALTOFLUX
IFS 4000 F
IFM 4010 KIFM 4020 KIFM 4080 K
6.1D49D9 0691113.1D48EA2 039821
Liner made of PFA or other fluorines
Dimensionally stable, even in corrosive, acrid and hot conditions
Designed for use in hazardous areas
Vacuum-resistant, also at high temperatures
Also available in mounting length to ISO
Meter sizes DN 10 – 3000 / 3/8” – 120”
2
Electromagnetic flowmetersThe modular Krohne system... with the ALTOFLUX IFS 4000 primary head
The modular Krohne system will have the right electromagneticflowmeter for your specific application – right from both theflowmetering and the economic viewpoint.
The ALTOFLUX IFS 4000 primary headis compatible with allKrohne signal converters: IFC 010 F IFC 010 K
IFC 020 F+E IFC 020 KIFC 090 F IFC 090 KIFC 110 F
Full signal converter data are specified in the relevantData Sheets.
Signal converters
Type code
IFM .... . Electromagnetic flowmeterIFS .... . Primary headIFC ... . Signal converterE Separate system (19” plug-in)F Separate system (field housing)K Compact system
Primary headALTOFLUXCompactsystems
ALTOFLUXSeparatesystems
IFM 4010 K / IFM 4020 K
IFM 4080 K
IFM 4020 FIFM 4020 E
IFC 110 F
IFC 090 F
IFC 010 F / IFC 020 F+E
IFM 4010 F
IFM 4080 F
IFM 4110 F
IFS 4000 F
3
ALTOFLUX IFS 4000 primary headThe result of 40 years’experience with electromagneticflowmeters Krohne Teflon®-PFA linery Meter sizes DN 10–3000 and 3/8’’–120’’y Full-scale ranges from 100 l/hr or 0.5 US Gal/min
to 100 000 m3/hr or 150 000 US Gal/min and beyondy Manufactured in conformity with ISO 9001y Calibrated on EN 45001 certified calibration rigs
by direct comparison of volumesy Suitable for a wide range of applications through selection
from the large number of materials available for the wetted parts
y Teflon®-PFA liner reinforced with stainless steel,meter sizes DN 25 –150 and 1’’– 6’’
y Krohne hazardous-duty concepty IP 67 protection, equivalent to NEMA 6
DescriptionThe measuring tube of the ALTOFLUX IFS 4000 is made ofnon-magnetic stainless steel and fitted with an electricallyinsulating liner.
Magnetic coils generate a magnetic field inside the tube that isperpendicular to the direction of flow.A flow-proportional signal voltage is induced in the flowing liquidand picked up by the “wetted” electrodes.
y Clear, virgin Teflon®-PFA with extremely smooth surfacey Visibly bubble-free and diffusion-proofy Reinforced with stainless steel meshy Dimensionally stable at high temperatures and when exposed
to vacuum shocky Minimal measuring errors in event of pressure and
temperature variationsy No additional electrode seals required, liquid product will
determine choice of electrode materialy Electrodes replaceable when measuring tube drained
The Krohne Teflon®-PFA liner is drawn over the tube edges andinto a circumferential dovetail groove in the flange. The Teflon®-PFAfits closely against the flange and simultaneously acts as a seal –i.e. no additional flange gaskets are required – and helps toprevent damage during installation.Protective rings, such as are used for Teflon®-PTFE liners, are notneeded.
Krohne Teflon®-PFA liner with stainless steel mesh
to ANSI B 16.5 3/8” – 024” / Class 150 lb / RFto AWWA 14’’ – 120’’ / Class B or D / FFElectrical conductivity ≥ 05 µS/cm,
≥ 20 µS/cm for demineralized cold waterTemperatures Ambient temperature Process temperatureCompact systems – 25 to + 060 °C – 25 to ≤ + 060°C
– 13 to + 140 ° F – 13 to ≤ + 140° F
– 25 to + 140 °C – 25 to ≤ + 140°C *– 13 to + 104° F – 13 to ≤ + 284° F*
IFS 4000 F (separate) – 25 to + 060 °C – 25 to ≤ + 180°C *– 13 to + 140 ° F – 13 to ≤ + 356° F*
* dependent on liner, flange standard, etc.Max. allowable operating data Process temperature, operating pressure
and vacuum load for the liner, refer to Page 8“Limits”
Insulation class of field coilsCompact systemsDN 010 – 0300 / 3/8” – 6’’ H / ≤ 140 °C / ≤ 284 °F process temperatureDN 350 – 1000 / 14’’ – 40’’ E / ≤ 120 °C / ≤ 248 °F process temperature,
(option H / ≤ 140 °C / ≤ 284 °F)
IFS 4000 F (separate)DN 010 – 0300 / 3/8” – 6’’ H / ≤ 180 °C / ≤ 356 °F process temperatureDN 350 – 3000 / 14’’ – 120’’ E / ≤ 120 °C / ≤ 248 °F process temperature,
Terminal box*IFS 4000 F (separate) die-cast aluminium
Grounding rings (option) stainless steel 1.4571 or SS 316 Ti
* with polyurethane coating
Die Verantwortung hinsichtlich Eignung und bestimmungsgemäßer Verwendung unserer Geräte liegt allein beim Besteller.
Teflon® is a registered trademark of Du Pont.
6
Application informationDiagram for size /flowrate / flow velocityThe size of primary head is generally matched to the nominaldiameter of the pipeline.The diagram gives the flowrate and flow velocity for eachmeter size.
The size of primary head should if possible be selected toprovide a velocity of 2 to 3 m/s, or 6 to 9 ft /s, for the full-scalerange. Minimum full-scale range is 0.3 m/s, maximum is12 m/s, equivalent to 1 ft /s and 40 ft /s, resp.
For liquids with a solids content, the velocity should bebetween 3 and 5 m/s, or 9 and 15 ft /s, to prevent depositsand minimize abrasion.
Teflon® is a registered trademark of Du Pont.
For process flow measurementreasons the product must begrounded. Such as groundingsystem is lacking in pipesupstream and downstream ofthe primary head whichfeature a corrosion-resistantinternal coating or liner, orare made entirely of plasticsmaterial. In such cases,grounding rings must be fittedon both sides of the primaryhead.
Grounding ring No. 13 mm/0.10’’ thick(tantalum: 0.5 mm/0.02’’ thick)
Protective ring No. 23 mm/0.10’’ thickfor Teflon®-PTFE liner.
On primary heads withTeflon®-PTFE liner, protectiverings No. 2 prevent damage tothe flanges during transpor-tation and installation. Theserings can also be used asgrounding rings.
Grounding ring No. 3with cylindrical neck3 mm/0.10’’ thick
30 mm/1.25’’ long forDN 10–300 and 3/8”–12”
100 mm/3.95’’ long for≥ DN 350 and ≥ 14”
Where abrasive liquids areconcerned, grounding ringsNo. 3 with cylindrical neckshould be used for the inletside of the primary head toprevent damage to the inletedge.
Groundingrings
7
Hazardous-duty (Ex) versionsEuropean Standard
IFS 4000 F-EExprimary heads are approved in conformity with European Standard,PTB No. Ex-90.C.2003 X.
The following certified signalconverters with integratedbuffer stage are available forthe separate primary heads:
IFC 090 F-Exsignal converters in rotatablefield housing for use inhazardous areas, EEx d or de [ib] IIC T6.
IFC 110 F-Ex(field housing)signal converters for useoutside hazardous areas,EEx d or de [ib] IIC T6.
Additional information on thesignal converters is providedin the relevant Data Sheets.
FM Approvals
The IFS 4000 F primaryheads are FM approved:
Div 1: EXP-IS / I / 1 / BCDDIP-IS / II, III / 1 / EFG
J.I. No. 5Y8A1.AX
Div 2: NI / I / 2 / ABCDS / II / 2 / FGS / III / 2
J.I. No. 4X7A4.AX
The FM approvals forIFC 110 and IFC 090signal converters are pending.
The IFM 4080 K compactflowmeters are FM approved:
Div 2: NI / I / 2 / ABCDS / II / 2 / FGS / III / 2
J.I. No. 4X7A4.AX
The IFM 4080 K-EExcompact flowmeters are approved in conformity with European Standard,PTB No. Ex-95.D.2009.
DN 10–300 and 3/8”–12”:EEx dqe or dq ib IIC T6
DN 350–1000 and 14”–40”:EEx de ib IIC T6
Field replaceableelectrodes WEfor meter sizes ≥ DN 350 and ≥ 14”.
If the properties of the processproduct are not known in theproject phase, it is advisable touse replaceable electrodesparticularly where larger metersizes are involved.
The electrodes can beremoved at system operatingpressure for efficient cleaningof their surface.
8
LimitsPLEASE NOTE !x The limits specified in the table for process temperature and operating pressure make allowance for the tube liner and the flange
standard. Refer also to footnotes 1) to 4).x Refer to certificates of conformity for max. allowable operating data for
hazardous-duty versions, provided only with hazardous-duty equipment. x Abbreviations used: DIN = DIN 2501 ( = BS 4504)
ANSI = ANSI B 16.5AWWA = AWWAAPI = API 6 BX
Limits for Teflon®-PFA, Teflon®-PTFE and TefzelLiner Flange Max. operating pressure in bar (psig) at a process temperature of ....
1) with insulation class E of the field coils, the maximum process temperature allowable is 120 °C (250 °F).2) Max. process temperature 140 °C (285 °F) for the compact flowmeters.
Ambient temperature max. 40 ¡C (105 ¡F).
Limits for FEP, soft rubber, Irathane and NeopreneFlange Max. operating pressure in bar (psig) at a process temperature of ....
x Location and position as required,but electrode axis X – • – • – • – X must be approximately horizontal in ahorizontal pipe run.
Y terminal box or converter housing
x Measuring tube must be completetly filled at all times.
x Direction of flow is arbitrary.
x Stud bolts and nuts: to fit, make sure there is sufficientroom next to the pipe flanges.
x Vibration: support the pipeline on both sides of thecompact flowmeter.
x Do not expose to direct sunlight, fit a sunshade if necessary, not included with flowmeter, to be provided by customer.
x Large meter sizes ( ≥ DN 200 / ≥ 8’’): use adapter pipesto allow axial shifting of the counterflanges and to facilitateinstallation.
x Strong electromagnetic fields, avoid in vicinity offlowmeter.
x Straight inlet run minimum of 5 q DN and outlet runminimum of 2 q DN, (DN = meter size), measured from theelectrode axis.
x Vortex and corkscrew flow: increase length of inlet andoutlet runs or install flow conditioners.
x Mixing different process liquids: install flowmeterupstream of mixing point or at an adequate distancedownstream (minimum of 30 q DN), otherwise display maybe unsteady.
x Plastic pipes and internally coated metal pipelines:grounding rings required, see Page 6.
x Insulated pipeline: do not insulate flowmeter.
x Zero setting not necessary. To check, it should bepossible to set “zero” flow velocity in the completely filledmeasuring tube. Shutoff valves should therefore be providedeither downstream of the flowmeter or upstream and down-stream of the flowmeter.
9
Recommendations for installationALTOFLUX IFS 4000
Highest point of pipe run(Air bubbles collect in measuringtube - faulty measurements!)
Horizontal pipe runInstall in slightly ascending pipe section. If notpossible, assure adequate velocity to prevent air,gas or vapor from collecting inupper part of flow tube.
Open feed or dischargeInstall meter in low section of pipe.
open discharge
Downpipe over 5 m (16 ft) lengthInstall air valve X downstream offlowmeter.
(>16
ft)
Long pipelineAlways install control and shutoff valvesdownstream of flowmeter.
PumpsNever install flowmeter on pump suction side.
To avoid measuring errors due to gas/air inclusion or to pipe running empty, please observe the following:
Flange connections to ... Dimensions in mm (inch)
DIN 2501 DN 10- 300 PN 40, 16, 10 see table
(= BS 4504) DN 350-1000 PN 10 see table
DN 350-1000 PN 25 see table, dimension “astandard” + 200 mm
≥ DN 1200 PN 6, 2.5 information supplied on request
ANSI B 16.5 3/8’’-24’’ 150 lb / RF see table
≥ 300 lb / RF dimensions supplied on request
AWWA ≥ 14’’ Class B, D / FF dimensions supplied on request
10
Dimensions and weightsPLEASE NOTE !
The total dimension for the height is obtained from dimension b (see table) plus the height of the terminal box or the signalconverter, see drawings.
The total weight is made up of the weight of the signal converter (see table) plus the weight of the terminal box or signal converter,see below.
Terminal box IFC 010 K and IFC 020 Ksignal converter
IFC 090 K signal converter
Weight approx.0.5 kg (1.1 lb)
Weight approx.1.6 kg (3.6 lb)
Weight approx.2.3 kg (5.1 lb)
x Dimension “a” without flange gaskets:not included with flowmeter, to be provided by customer.
x Irathane liner ≥ DN 350 / ≥ 14’’; thickness > 12 mm:nominal size of flanges greater than nominal size of measuring tube, see table
x Meter size 3/8’’: flange connection 1/2’’
* weight with DIN flanges
flangesto AWWA,dimensionson request
flangesto AWWA,dimensionson request
Nominal size Dimensions in mm (inches) Approx. weightDIN ANSI a (fitting length) bmax c dia. D in
DN PN inch Standard ISO 13 359 ANSI DIN, ISO ANSI kg (lb)