01 17-12 itp tools training and other resources -pump-fan-motor focus panel

1 | Advanced Manufacturing Office eere.energy.gov

ADVANCED MANUFACTURING OFFICE

Technology Deployment Resources for Industry

Bill Orthwein, CEMAdvanced Manufacturing Office, Office of Energy Efficiency and Renewable Energy

U.S. Department of EnergyJanuary 17, 2012

2 | Advanced Manufacturing Office eere.energy.gov

Advanced Manufacturing Office

Improve national energy security, climate, environment, and economic competitiveness by transforming the way U.S. industry uses energy.

Advance manufacturing capability for economic competitiveness.

Research & Development

Develop advanced technologies addressing the top opportunities across industry to save energy, reduce emissions, and increase competitiveness

Technology DeploymentLeverage state, utility, and other local resources to help industry save energy today by improving energy management practices

• Next Generation Materials• Innovative Manufacturing

Processes

• Better Plants• ISO 50001• Superior Energy

Performance

3 | Advanced Manufacturing Office eere.energy.gov

AMO supports manufacturers in rapidly adopting energy efficient technologies, practices, and management approaches by providing:

Resources for Industry

Software Tools• Process heating, steam,

motors, pumps, and fans• Plant Energy Profiler• Energy and carbon

baselining• Energy management

Training• Introductory courses via

webinars• Advanced/Qualified

Specialist• Certified Practitioners

Information• Technical knowledge• Fact and tip sheets• Case studies• Sourcebooks• Design and retrofit

guidelines• EERE Information Center

Savings Assessments• In-plant, peer-to-peer• Industrial Assessment

Centers (IACs)

Standards• SEP plant

certification• ISO 50001• System

assessments

http://www1.eere.energy.gov/industry/saveenergynow/resources.html

4 | Advanced Manufacturing Office eere.energy.gov

ISO 50001 Energy Management Standard

• Establishes a framework for industrial and commercial facilities and organizations to manage energy.

• Offers companies an international approach for

– Corporate sustainability programs

– Energy cost reduction initiatives

– Demand created along the manufacturing supply chain

http://www1.eere.energy.gov/energymanagement/index.html

Foundational Tool

Status of ISO 50001

• Published June 15, 2011

• Available for purchase from ANSI

• Developed by ISO Project Committee 242; United States and Brazil led effort with the United Kingdom and China

• 59 countries participated, 14 of which observed

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Energy Management Resources

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E-Guide for ISO 50001 Implementation

AMO Technology Deployment – Better Plants

Energy Management (EM) Resources Suite

Opportunities Analysis and Prioritization Tools

Corporate-, Facility- and Project-Level

Other ResourcesON AMO’S WEBSITE

Fact Sheets I Source Books I Implementation Guide I Webcasts I Standards and Protocols

(4) Reality Check: Stop!

Look! Can I Go?

(3) Develop Opportunities,

Objectives, and Resources

(2) Profile Your Energy

Situation

(1) Getting Started

(5) Manage Current State and

Improvements(7) Sustain

and Improve the System

(6) Check the System

Plant Energy Profiler (ePEP)

EnPI 2.0(Energy

Performance Indicator Calculator)

E-Tool Box Technical System Area Tools,

Calculators/Small Tools, Scorecards, and Tip Sheets

Online Learning

Management System

7 | Advanced Manufacturing Office eere.energy.gov

DOE Power Based Software Decision Support Tools

Available via the Website

• Motor Master + Assists in energy-efficient motor selection and management. (International)

• Pumping System AssessmentTool Assesses the efficiency of pumping system operations.

• Fan System Assessment Tool quantifies potential benefits of a more optimally configured fan system

• Air Master+ Provides comprehensive information on assessing compressed air systems.

• Industrial Facilities Tool Assesses HVAC, Lighting .. upgrade opportunities.

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• Upgraded Industrial Facilities Scorecard

• Air Compressor Optimization Calculator

– Outside Air Intake Calculator

– Air Pressure Reduction Calculator

– Air Leak Loss Calculator

– Synthetic Lubricant Savings

– Waste Heat Recovery Calculator

– Vortex Nozzles for Cleaning

• Boiler Excess Air Tune-up

• CO2 Equivalent Calculator

• Daylighting tool

• Investment Payback Calculator Mobile Application

• Notched V-Belt

• Photovoltaic Tool

• Flat Plate Water Heater Tool

• Parabolic Trough Water Heater Tool

• Energy-Efficiency Opportunity Assessment Tool for Chemical Plants and Refineries Running at Low Utilization Rates

• VSD Calculator for Fans

• VSD Calculator for Pumps

Small Tools Released August 2011

9 | Advanced Manufacturing Office eere.energy.gov

Training at several levels for:

• Onsite, and online self-paced end-user training

– System focused

– Mechanical Insulation

– Energy Management

• Qualified Specialist training and certification(2 days)

• Certified Practitioner training and credentialing (2-3 days)

– Energy Management

– 4 Systems

Software Tool-Related Training

See www.eere.energy.gov/industry for details

10 | Advanced Manufacturing Office eere.energy.gov

http://www.superiorenergyperformance.net/certified_practitioners.html

Fall 2011: First class for Certified Practitioners in Energy Management Systems

• Certified Practitioners in Energy Management Systems: Help facilities implement the ISO 50001 energy management standard

• Certified Practitioner in [Type] System: Perform compressed air, process heating, pumping, or steam system assessments using ASME system assessment standards to help facilities meet energy performance improvement requirement

• SEP Lead Auditors and SEP Performance Verifiers: Perform third-party audits to verify that a facility meets Superior Energy Performance requirements

Certified Practitioners

Significant training and skill are required for appropriate application of the energy management standard, system assessment standards, and the M&V Protocol.

11 | Advanced Manufacturing Office eere.energy.gov

Websitehttp://www1.eere.energy.gov/industry/

Pump/Fan/Motors Sub Page http://www1.eere.energy.gov/industry/bestpractices/motors.html

Other Resources

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AMO’s Publication and Product CatalogAllows Searching or Browsing by Topic

http://www1.eere.energy.gov/library/browsebytopic.aspx?Page=6

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Energy Management Resources

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• Paul Scheihing, Tech Deployment team lead and Superior Energy Performance(202) 586-7234

• Bill Orthwein, Tool and Related Training Development(202) 586-3807

• Andre de Fontaine, Save Energy Now LEADER (Better Plants) and Supply Chain (202) 586-6585

• John Smegal, Workforce Development: Certified Practitioner and IAC programs(202) 287-6225

• Scott Hutchins, National Partnership Development(202) 586-0670

• Sandy Glatt, States and Utilities(303) 275-4857

How Can I Contact AMO?

http://www1.eere.energy.gov/industry/