1 Bionergy and biofuels: opportunities for innovation and development – examples from LAC Weber Amaral, PhD University of Sao Paulo – Brazil
Dec 28, 2015
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Bionergy and biofuels: opportunities for innovation and development – examples from LAC
Weber Amaral, PhDUniversity of Sao Paulo – Brazil
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Key messages
•Renewable sources represent 29% of the total energy supply in LAC
•There is huge variation among countries related to the deployment of bioenergy opportunities
•Argentina/Mexico/Venezuela/Ecuador – bionergy is almost marginal as a supply option
•Ethanol from sugar cane is the best available option for transportation and co-generation – the learning curve effect and the development of the custody chain
•Biodiesel, biogas and forestry biomass are mid to long term options – although rather dependent on feedstock availability – the spatial scale effect
•Need to explore the synergies among different bionergy chains and conversion technologies through innovation
•Strong influence of government policies in the sugar market affect the deployment of opportunities in Central America
•Roles and functions of S-S cooperation – capacity building, awareness, lessons learned and for the development of strong national programmes
•At regional and local scales – need to optimize current production systems – landscape approaches
•Need to generate new primary data to assess sustainability issues of bioenergy and biofuels production systems – long term monitoring sites and based on an interdisciplinary research agenda
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Roles and functions
of government,private sector
and NGOs
Gasoline/Diesel
Querosene
FoodEthanol
& biodiesel
Jobs
WindEnergydemand
GHGs
Nuclear
Oil reserves
Economic growth
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System dynamics and their multiple interactions
Hydro
Hydrogen
Trends inconsumption
Global awareness
Environmental
taxes & policies
Energysupply Land use
patternsNative
vegetation and
forests
Quality of jobs
Diversification
Biodiversity
Climatechange
Food safety
Quality of lifeand
livelihoods
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Bioenergy & Biofuels frameworks - understanding key drivers of energy supply and demand
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The role of sugar cane in the energy matrix
Petroleum and Derivatives
37.9%
Sugar Cane14.6%
Other Renewables 3.0%
Natural Gas9,6%
Coal6,0%
Uranium1,6%
Hydroelectricity14,8%
Other Biomass12,4%
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Blending regimes -
Transportation demand – current and 2010 – (mtep)
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Energy intensity economies – developed versus developing countries
Asymmetric impacts of GHGs in countries – the poor will suffer the most
Livelihoods ... trends in consumption patterns and cultural behavior
The role of renewable energy sources
Technologies and biofuels: competitiveness and innovation
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...without having to displace food production, as seen in recent years.
Source: MAPA; CONAB
Brazilian Main Cropped Areas(MM Ha)
14,0 16,3 18,5 21,4 23,3 22,7
13,012,3
13,212,8
12,2 13,05,05,2
5,45,6 5,8 6,6
3,94,3
4,44,3 3,9 4,2
3,23,2
3,23,7 3,9 3,0
1,72,1
2,52,5
2,8 2,4
2001 2002 2003 2004 2005 2006
Soybean
Corn
Sugarcane
BeanRiceWheat
CAGR 2001-2006
10,2%
0,0%
5,8%
1,7%-1,5%6,7%176
185196
205 207 209
6,7%
Cattle (MM)Cattle
6,7%
Cattle 3,5%
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Credits of Credits of CarbonCarbon
7 million ha73 thousand growers
390 mills & destillaries(Operation & projects)
Harvest410 million tons
ETHANOL25 billion liters
SUGAR28 million tons
BAGASSE
BioplasticBioplastic
Ethanol
Food
PharmacyLysine
Derived
Sugar cane value chain
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Evolution of light vehicles production and Total Brazilian Fleet – ‘000 vehicles
Source:ANFAVEA; VPB estimates
Gasoline
FFV
EthanolCNG
Diesel 1,045
1,385
1,446
2,752
14,797
21,425
Flex fuel cars account for more than 80% of total cars produced in Brazil
80%
Brazilian Fleet (2007)
FLEX
14Fonte:Itaú Corretora
Ethanol productivity – liters/ha growing at 2,8%/year in the last 30 years
PRÓ-ALCOOL
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Agricultural productivity – M tons/ha
Source:Petrobrás
Brazilian productivity
World average productivity
Brazilian sugar-cane productivity is 11% higher and has increased more than twice the world productivity
PRÓ-ALCOOL
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3 m
2 m
1 m
0 m
1 m
2 m
3 m
4 m
Energy factory – 1 ton of cane is equivalent of ...
• 1/3 sugar – 145 kg 1/3 fibre – 140 kg 1/3 leaves and tops – 140kg
First generation• 1ha = 9.000 l ethanol - 65 b of oil
• 6.5 MM ha of sugar cane – Uptake/year = 25,8 M tons of CO2 equivalent
Sugar Cane in Brazil
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Sugar allometric patterns and challenges
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Div
eri
sity
of
pote
nti
al cr
ops
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Potential feedstocks for biodiesel - Brazil
Time fordeployment
Vo
lum
e
small
medium
large
Short Medium Long
soy bean
animal fat
Jatropha native palm species
cotton seedsPeanuts
dairy by-products
palm oil,sun flower
canolacastor oil
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There is significant room for new technologies development – 2nd generation of biofuels
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Biofuels initiatives in Brazil cover many 1st and 2nd Gen pathways for gasoline substitutes....
Raw Material
PreparationProcess
Feedstock
ConversionProcess I
ConversionProcess II
BiofuelProduct
Separation into cellulose, hemicelullose and lignin
components
Cellulosic and hemicellulosic material
(crops, waste)
Cellulose conversion to sugar via saccharfication (hydrolysis);
thermal, chemical and biological processes applied
Special fermentation for 5-6 carbon sugars produced by
saccharification
CellulosicEthanol
Synthetic Biology Fuel Substitutes
Syn-gasolineHydrogen
Gasification of raw material through heat
Syngas(e.g., CH4, CO, CO2, N, H)
Fisher-Tropsch Process
Water Gas Shift &
SeparationCatalysed Synthesis
BioButanolEthanol
Distillation and evtl. removal of water
Fermentation to ethanol, using yeast & other
microbes
Conversion to 6-C-sugar
(high-temperat. enzyme)
6-carbon sugarStarchy crop
parts(kernels)
Sugar crops, e.g.- beet- cane
Grain crops,e.g.- wheat- corn
Sugar extraction
Harvesting starch,
separating, cleaning, milling
Genetically engineered microbes produce fuel product via
metabolic pathways
N/A
Methanol
Fermentation using A.B.E
Process
Energy Crops Agricultural
Waste
Forest
Residues
Municipal Waste (MSW)
Separation into cellulose, hemicelullose and lignin
components
Cellulosic and hemicellulosic material
(crops, waste)
1st Generation
2nd Generation
Key:
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...and diesel substitutes.
Gasification of raw material through heat
Syngas(e.g., CH4, CO, CO2, N, H)
Fisher-Tropsch Process
Biomass to Liquid (BTL) –
SynDiesel
Bio Dimethyl-ether (Bio-DME)
Pyrolysis Oil
Hydro Thermal
Upgrading (HTU) Diesel
Super-Cetane
NExBTL
Raw Material
PreparationProcess
Feedstock
ConversionProcess I
ConversionProcess II
BiofuelProduct
Harvesting of oily parts of plant, Oil -pressing
Separating, filtering, removal of water & contaminants
Transesterification using methanol &
catalyst
Biodiesel (FAME)
Oil-seed crops, e.g.- rapeseed- sunflower- soybean
Synthetic Natural Gas
Catalysed Synthesis
Vegetable oils
Wastegrease & animal fat
Aqueous solution under
highpressure, but
low temperature
Separation into cellulose,
hemicelullose and lignin
components
Cellulosic and hemicellulosic
material
Green Diesel
N/AHydrotreatment of fatty acids
Feedstock ground to very small
particle size <6mm
Ground feedstock
Rapid heating in absence of
air
Separation of solid char, gases and
pyrolysis oil
Algae
Algae cultivation in
photo-bioreactor
Algal Oils
Transesterification using ethanol & catalyst;
N/A
Energy Crops Agricultural
Waste
Forest
Residues
Municipal Waste (MSW)
1st Generation
2nd Generation
Key:
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FOOD ENERGY
FOOD BIOENERGYFORESTS
• INTERNATIONAL AND NATIONAL DEMANDS: food & fuelINTERNATIONAL AND NATIONAL DEMANDS: food & fuel
• SUSTAINABLE USE OF LAND AND LANDSCAPESSUSTAINABLE USE OF LAND AND LANDSCAPES
• ADDED VALUE OF BIOENERGY MATERIALSADDED VALUE OF BIOENERGY MATERIALS
• INTEGRATION OF AGRICULTURE/FORESTSINTEGRATION OF AGRICULTURE/FORESTS
• DIVERSIFYING THE PORTFOLIO OF FARMER´S OPTIONSDIVERSIFYING THE PORTFOLIO OF FARMER´S OPTIONS
An land use approach:
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Energy demand in rural areas: still a problem to solve.....
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AFSenergetics
Soyacastor oilsunflowercotton
Oil seedcrops
chipsdebarking
chiping
energy
bark
pulping
pulppaper
biodiesel
wood
BIOREFINERY – An approach for the forestry, pulp and paper industry
ethanolmethanol
extractionhemicellulosescarbohydrates
fermentation
black liquor
destilation
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E2G
Second generation and feedstocks
Other feedstocks for ethanol second generation
Fonte:McMillan, 1994; Wood for Alcohol Fuels, 2002; Saad, 2005; IBGE; CONAB; SBS
6,600
11,549
22,933
3,919
4,000
2,000
115,000
72,600
64,029
80,747
2,937
94,600
38,700
460,000
9 a 13
5 a 8
3 a 4
4 a 6
22 a 24
18 a 20
3 a 5
Área[mil ha]
Área[mil ha]
Biomassa(Ano safra)Biomassa
(Ano safra)Produção[mil t/ano]Produção[mil t/ano]
Produtividade[t/ha.ano]
Produtividade[t/ha.ano]
Propriedades (%)Propriedades (%)
ligninalignina celulosecelulose hemicelulosehemicelulose
Potencialde uso
Potencialde uso
20
15
15 a 25
23 a 35
20
28
10 a 30
41
30 a 45
30 a 40
36 a 40
45
42
25 a 40
25
50 a 35
25 a 35
-
30
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35 a 50
Alto
Médio
Médio
Médio
Alto
Médio
Baixo
6,600 72,600 9 a 13 26 2837 AltoPalhaCana
BagaçoCana
Resíduo milho
Resíduo de soja
Casca de arroz
Eucalipto
Pinus
Pastagem
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From resources to markets – opportunities
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Policies and enabling environment
Sectoral policies affecting bioenergy
•Energy•Transport•Agriculture•Environment•Conservation of biodiversity•Economics•etc
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Biofuels Certification – “The Babel of Certifications”
Biofuels Certification Meó Consulting Team
German Government
Sustainable Production of Biomass Cramer Commission Dutch Government
RTFO Renewable Transport Fuel Obligation
UK Government
National Certifications SEKAB, GREENERGY
Sweden, United Kingdom
RTSB Round Table on Sustainable Biofuels
Switzerland
EU Directives European Union
National Standards
Ethanol & Biodiesel
Several certification initiatives are under
discussion now
How to attend to all certification
discussions?
CERTIFICACAO
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Water streamWater stream
Water Water streamstream
Legal reservesLegal reserves
Fauna & Flora corridorsFauna & Flora corridors
Permanent protection area
Permanent protection area
PlantationsPlantations
ZoningZoning::
• Watershed protection;Watershed protection;
• BiodiversityBiodiversity
protectionprotection
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Biomassproduction
Other associatedprocess, i.e. co-products…
Environmental technologies
Biomass conversion technologies
Bioenergy&
Biofuels
Just the production of biofuels at competitive costs is not sufficient now …beyond yield
We need to understand biofuels externalities and energy balances
S& T - frameworks for supporting the full deployment of bioenergy and biofuels
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Brazilian frameworks supporting S&T&I in biofuels
• Good examples from Pro-Alcool - ca. US$ 2 billion – 30 years
•Federal level - Ministry of Science & Technology - Agencies – CNPq and FINEP
Ministry of Education - CAPES
• State level – SP - the case of FAPESP
•Innovation law in BR – being implemented – facilitate interactions between academia and private sector
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Players and investments in sugarcane & ethanol R&D in Brazil.
Crops and biofuels R&D
initiatives and
experience
More than 15 universities, 14 research centers and 150 researchers focus on biofuels in only one initiative (Bioetanol project)
Only in CTC (sugarcane technology center) more than 300 people work in R&D activities
Efforts are made to share knowledge between universities and research centers (ex: Bioetanol project, conferences)
International participation in R&D initiatives (Bioethanol Project, Oxiteno, Votorantim)
Country is a world leader in the production of sugarcane plants capital goods (ex: Dedini)
Innovation and
scientific achievement
on biofuels feedstocks
Investments in R&D
Productivity improvements through sugarcane genetic modifications, from 55 tons/ha in 1970 to 75 tons/ha in 2006
Almost 300 sugarcane varieties developed by CTC
Almost 80% of investments in biofuels in Brazil come from the private sector
In 2005 MCT (Science and Technology Ministry) invested US$840 MM in R&D, 21% of which went to agriculture-related research (US$176MM)
US$105 MM to be invested between 2003 and 2008 in agroenergy by MCT
Votorantim invested US$ 40 MM in biotechnology in the last 4 years developing 15 transgenic sugarcane varieties
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Biofuels framework for innovation
Business pipeline
Universities
AcademiaAcademia PrivatePrivate GovernmentGovernment
Foundations
Innovation agencies
Innovation centers
R&D
Agencies
Incubators
Tech parks
LAC
International exchange
•Internationalpartners
•Advisors•Partners’ networks
•Media•Business partners
•Seminars
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Concluding remarks - Four pillars on competitiveness 1/2
•Need for a global market for biofuels
•Improving the logistics
•Planning the future expansion sustainably
•Innovation
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Deploying the global opportunities – can´t afford not to have… 2/2
Concentration and concerted efforts: focus and scale
Continuity: 30 years of investments worthwhile – the Brazil case
Complementarity: bioenergy sources and expertise – need for an interdisciplinary approach
Commitment: to make a change
Coordination
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Thanks to
Organizers of the meetingUSP
BCB researchers:Ministry of Agriculture
USP
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