, R.E. Massey and M.C. Shannon Agricultural and Applied ...€¦ · formulation of available ingredients. Feed optimization programs only consider ... Linear programming optimization

J.A. Lory1, R.E. Massey2 and M.C. Shannon3

1Plant Sciences, 2Agricultural and Applied Economics, 3Animal ScienceUniversity of Missouri, Columbia MO 65211

Software is commonly used to optimize diets based on nutritional needs of the animal while identifying low-cost formulation of available ingredients.

Feed optimization programs only consider input costs for evaluating low-cost rations.

National Swine Nutrition Guide (NSNG) Diet Formulation and Evaluation Software (NSNG, 2010) estimates manure fertilizer value of different diets Does not include manure value as part of the optimization routine.

Diet recommendations Available P was reduced in 2007 for 50-130 lb pigs; constant,

otherwise. Ca was reduced in 2007 for all diets – affects Ca:P ratios that can

affect P in the manure. Amino Acid changed (some increased, some decreased) in 2007 – can

affect N in manure by affecting crude protein in diet.

Regulatory and voluntary strategy to minimize impact of manure management on water quality is to fully utilize manure nutrients as fertilizer for crop production(USEPA, 2008).

Fertilizer nutrients can be a significant component of net income on swine operations (e.g. Lory et al., 2004).

Fertilizer value of nutrients excreted by pigs can vary widely due to many factors including: diet, manure handling system, method of application and soil nutrient status.

0

100

200

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2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012

Co

st

($

/to

n)

Corn Soybean Meal (47.5%) DDG

$0.00

$200.00

$400.00

$600.00

$800.00

$1,000.00

$1,200.00

2002 2003 2004 2005 2006 2007 2008 2009 2010 2011

Co

st

($

/to

n)

MonoCal (21%P) DiCal (18.5%P) Anhy Ammon DAP Potash

Assess the impact of incorporating manure into feed management decisions.

How have changes in low-cost diets over the period from 2002 to 2011 affected estimated fertilizer value of manure?

Period covers the widespread adoption of incorporating corn dried distillers grains with solubles (DDG) into swine diets.

Determine how low-cost diets would have changed if fertilizer value of excreted was integrated as a c0-product into linear programming feed optimization routines.

The goal is no longer least cost ration formulation but jointly considering ration cost and manure value.

Evaluated four diets: grower-1 (23-35 kg pigs) and finish-2 (91-113 kg pigs) diets, with or without DDG as a feed component option.

Diet composition constraints based on Kansas State University Swine Nutrition Guide (1998; 2007).

In DDG diets maximum constraint was 40% inclusion for grower-1 and 30% for finish-2.

Feed component composition based on NSNG (2010). Feed costs for corn, soybean meal (SBM) and distillers grains with

solubles (DDG) based on USDA Annual Prices Summary (2001-2011). Prices for minerals and phytase based on production records from the

Missouri Swine Feed Group (personal communication). Fertilizer value of N, P and K based on USDA Annual Prices Summary

(2001-2011). Nutrient retention (N, P, K) of pigs based on equations in NSNG (2010). Nutrient availability for crop production of excreted nutrients based on

slurry tank manure injected into soil. Excreted N, P and K were assumed to be 70%, 100% and100% available, respectively.

Phytase effectiveness based on Naturophos option in NSNG (2010). Linear programming optimization routines executed in Microsoft Excel

Solver.

Key assumptions: Excreted nutrients are the difference between fed nutrient

and retained nutrients.

Over feeding nutrients in swine diets does not further increase nutrient retention of pigs(e.g. Henley et al., 2012;McDonnell et al., 2011) .

Curvilinear relationship between phytase units (FTU kg-1) and P availability (%) linearized for optimization routine by transforming relationships into six linear segments with decreasing effectiveness.

Farmers received full fertilizer value for plant-available manure N, P and K.

Results

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$50.00

$100.00

$150.00

$200.00

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$300.00

$350.00

Cost

($/t

on)

50-70 lb phase

No DDG 40% DDG

$0.00

$50.00

$100.00

$150.00

$200.00

$250.00

$300.00

$350.00

170-210 lb phase

No DDG 30% DDG

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lb.

N/t

on f

eed)

50-70 lb phase

No DDG 40% DDG

1997 Constraints 2007 Constraints

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210-250 lb phase

No DDG 30% DDG


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lb.

P2O

5/t

on feed)

50-70 lb phase

No DDG 40% DDG


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20

25

210-250 lb phase

No DDG 30% DDG


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25

lb.

K2O

/ton feed)

50-70 lb phase

No DDG 40% DDG


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210-250 lb phase

No DDG 30% DDG


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lb.

P/t

on feed)

No DDG in diet

Corn P SBM P DDG P Mineral P


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40% DDG in diet

Corn P SBM P DDG P Mineral P


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35.00

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45.00

2003 2004 2005 2006 2007 2008 2009 2010 2011

Valu

e (

$/

ton

of

feed

)

50-70 lb No DDG 50-70 lb 40% DDG 210-250 lb No DDG 210-250 lb 30% DDG

0%

5%

10%

15%

20%

25%

2003 2004 2005 2006 2007 2008 2009 2010 2011

Percen

t

50-70 lb No DDG 50-70 lb 40% DDG 210-250 lb No DDG 210-250 lb 30% DDG

Feeder Pig, $38.55

Feed, $107.18

Variable Costs, $22.19

Operating Interest, $3.32

Fixed Costs, $8.45

Costs: $184.04 /hog (58% feed)Loss: $ 12.47 /hogManure1: $ 8.41 /hog

1ISU analysis did not include manure value.

-40.00

-30.00

-20.00

-10.00

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30.00

40.00

2003 2004 2005 2006 2007 2008 2009 2010 2011 2012

Includes Full Manure Value

No Manure Value

Pro

fit/

Lo

ss (

$/p

ig)

DDG always the low-cost diet.

DDG always increased diet CP and excreted N.

In Grower diets, DDG diet is the low-P diet. In Finish diets, Corn-SBM diets is the low-P diet.

Differences are small.

There are fewer manure nutrients due to diet changes over time; but increasing fertilizer costs have made manure nutrients more valuable.

Results

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lb.

P/t

on feed)

Manure value not in

optimizationCorn P SBM P DDG P MonoCal P DiCal P


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14

Manure value in

optimization

Corn P SBM P DDG P

MonoCal P Dical P


Change ($ Mg-1)

Year Diet Cost Manure Value Net Value

2007 1.91 2.45 0.542008 0.00 0.00 0.002009 0.00 0.00 0.002010 0.35 0.38 0.042011 1.03 1.20 0.17

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lb.

P/t

on feed)

Manure value not in

optimizationCorn P SBM P DDG P MonoCal P DiCal P


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Manure value in

optimizationCorn P SBM P DDG P

MonoCal P Dical P


Change ($ ton feed)

Year Diet Cost Manure Value Net Value

2007 0.06 0.08 0.022008 0.11 0.26 0.152009 0.03 1.54 1.502010 0.57 1.43 0.862011 0.75 1.69 0.94

Mean Benefit Max Benefit- - - $ Mg-1 - - -

Grower-1 w/o DDG -0.92 -2.02

Grower-1 w/DDG -0.69 -1.19

Finish-1 w/o DDG -0.39 -0.66

Finish-2 w/DDG -0.35 -0.50

$0.00 $0.20 $0.40 $0.60 $0.80 $1.00

50-70

70-90

90-130

130-170

170-210

210-250

Net Feed Cost Difference between Manure included and Manure not included in optimization

Net Feed Cost = Feed Cost –Manure Value

DDG

No DDG

1. Had no effect on diet composition 2001-2006.

2. Small benefits but worth evaluating in 2007-2011.

3. Eliminated phytase from diets containing DDG.

4. Reduced or eliminated phytase in C-SBM diets. Controlled by energy in diet and P-density of P sources.

Manure is a significant source of value to livestock producers.

Opportunities exist to integrate the value of manure into the least cost diet decision so that net income is optimized. Impact is currently small.

Caveat: cost of diets are certain expense; value of manure is uncertain revenue.

Minimizing P Excretion in C-SBM diets still limited by P availability of corn.

, R.E. Massey and M.C. Shannon Agricultural and Applied ...€¦ · formulation of available ingredients. Feed optimization programs only consider ... Linear programming optimization

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