Û n q Û Cards and Catalogues/Brochure.pdf · Modular Conveyor System (MCS) adopts advanced manufacturing concept, providing products made in mold, standardized and modularized.

Brochure

MCS SPSMGSMASMAS TFS

MCS-Modular Conveyor System MCS-

MGS-Machine Guard System MGS-

TFS-Tubular Framing System TFS-SPS-Stair and Platform System SPS-

3.2Version2019

MAS-Modular Assembly System MAS-

http://www.moduasm.com

Profession Devotion Keep Improving

ModularAssembly Technology

®

Index

Modular Conveyor SystemMCS

- - - - - - - - - - Page01-10

Modular Assembly System

Stair and Platform System

MAS

SPS

- - - - - - - - - - Page11-14

- - - - - - - - - - Page19-22

Tubular Framing SystemTFS

- - - - - - - - - - Page23-26

Machine Guard SystemMGS

- - - - - - - - - - Page15-18

PTS1&PTS1/H&PTS2 Pallet Conveyor PTS1&PTS1/H&PTS2

MCS

Pallet Transfer System

Modular Conveyor System


®

01/02

PTS2 Pallet ConveyorPTS2

Maximum length of conveyor is 12M, and maximum load capacity is 2200kg.

122200kg

30KG Lift and Transverse Unit30KG

Move the pallets from a transverse conveyor onto a longitudinal conveyor with changing direction of pallet.

Pneumatic Damping Stop

To smoothly stop and seperate the pallets and avoid pallet rebound due to rigid stop.

30KG Rotate Unit30KG

90º curve transfer without changingdirection of pallet.

90º

30KG Lift Unit30KG

Vertical transfer between upper and lower conveyor with changing palletdirection.



660kg

90º Round Belt Curve90º

90°curve conveying of the pallet one by one without accumulation.

Modular Conveyor System (MCS) adopts advanced manufacturing concept, providing products made in mold, standardized and modularized. They are widely used in car component production, electronic, home appliance, mechanical, logistics, tobacco, packing, building material, cosmetic, food, pharmaceutical, photovoltaic and other industry.

Refer to “Modular Conveyor System” catalogue

Mod

ular

Con

veyo

r Sys

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®

www.moduasm.com

WP2/S Workpiece PalletWP2/S

Plastic structures, the positioning accuracy of pallet operating horizontally is ±0.1mm.

±0.1mm

Conveyor Parameter

Conveyor TypeKey Parameter PTS1 PTS2 PTS5PTS4

Conveying Medium

PTS1/H

08BS

Max. Unit Load Capacity 1kg/cm 1.5kg/cm( /PA)2.0kg/cm( /ST) 200kg/

200kg for each pair of rollers3.0kg/cm1kg/cm

4500kgMax. Total Load Capacity 60kg 1000kg( /PA)2200kg( /ST) 3000kg150kg

12BS

0 40 150 200 360 1000

LWT=400~1200mmPTS4

Conveyor Typical Application

LWT=160~640mmPTS1PTS1/H

LWT=240~1000mmPTS2

LWT=500~1500mmPTS5

20 50Gross Mass of each pallet and workpiece mG(kg)

Conv

eyor

PTS4 Pallet Conveyor PTS4

MCS



®

03/04

PTS5 Pallet Conveyor PTS5

Frame Feature (PA) module (PA)

Specification Min. 160mmx160mm Max. 640mmx640mm Not Available

Custom Made



203000kg

600KG Rotate Unit600KG

90º curve transfer without changingdirection of pallet.

90º



200KG Lift Unit200KG

Vertical transfer between upper and lower conveyor with changing palletdirection.




Maximum length of conveyor is 6M, and Load capacity per meter is 800kg.

6800kg

WP2/S Pallet WP2/S

Pneumatic stop

Max. Stop Capacity 220kg 180kg

Conveyor Length 1000 6000mm

Pallet WidthWT

Max. Load Capacity 4500kg

PTS5 Pallet Conveyor (Bevel Gear)PTS5 ( )


Pallet WidthWT


PTS5 Pallet Conveyor (Chain)PTS5 ( )


Pallet WidthWT



Conveyor Length

Pallet Width 160 WT



Conveyor Length

Chain Belt Width


PTS1/H Pallet ConveyorPTS1/H

160 WT

Conveyor Length

Chain Belt Width



400 WT

www.moduasm.com

Max. Stop Capacity

Stop Type Pneumatic stop

Stop Type Pneumatic doubleaction damper

Pneumatic double action damper

MCS www.moduasm.com

PTS1 Pallet Conveyor LinePTS1






Modular Conveyor System ModularAssembly Technology

®

05/06

PTS1/H Pallet Conveyor LinePTS1/H

MCS www.moduasm.com

Modular Conveyor System ModularAssembly Technology

®

07/08



PTS1/H Pallet Conveyor LinePTS1/H

MCS



®

09/10

Conveyor Length


Belt section with two to five tracks (maximum five tracks).

Conveyor Length

80

Max. Load Capacity

B1100 Belt ConveyorB1100


Max. Load Capacity

Roller Conveyor

Conveyor Length


Belt Conveyor

Conveyor Length

80



Toothed Belt Conveyor

Conveyor Length


Conveyor Length


Incline Belt Conveyor with sidewall.

Belt Conveyor Incline Belt Conveyor

Conveyor

Conveyor Length

Max. Load Capacity

Flexible Chain Conveyor

www.moduasm.com

Basic Transfer System


Basic transfer system consist of varies type of conveyors to meet different production conditions.

Refer to “Modular Conveyor System” catalogue

Mod

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Con

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PG30

MAS

Profile Introduction

Modular Assembly System

Modular Assembly System (MAS) is composed of industrial aluminum profiles and accessories. You can quickly find a solution for all tasks with the complete specification of profile and variety of accessories from MAT.

Extruded aluminum profile as per GB5237-2008, surface satin anodized, standard length of delivery profiles are : 6000mm for delivery inside China, 5800mm for international shipment.

GB5237-20086 5.8

Profiles are divided by use into strut profile, clamping profile, protective grille profile, angle profile and conduit profile; by slot width into 6.2, 8. 2 and 10.2mm; by dimension into PG15, 20, 30, 40, 45, 50 and 60, six series with around one hundred of different profiles.

6.2 8.210.2mm 15 20 30 40 45 50 60

6.22.0

8.22.2

10.26.0

10.24.0


®

11/12

6.2mm slot/ 6.2

40x40 8 slots40x40 8

15x30 3 slots15x15 2 slots15x15 2 15x30 3

20x20 R90 2 slots20x20 R90 2

20x20 4 slots20x20 4

20x40 6 slots20x40 6

20x60 8 slots20x60 8

20x80 10 slots20x80 10

8.2mm slot/ 8.2

30x90 8 slots 30x120 10 slots 60x60 8 slots 60x60 L 8 slots 60x120 12 slots30x90 8 30x120 10 60x60 8 60x60 L 8 60x120 12

30x150 12 slots 30x150 12

30x30 R90 2 slots 30x30 2 slots Type A 30x30 4 slots Light30x30 4

30x30 2 slots Type B 30x30 3 slots

30x60 6 slots

30x30 R90 230x30 R45 2 slots30x30 R45 2 30x30 2 A

30x30 4 slots 30x30 4

30x30 2 B 30x30 3

30x60 6

10.2mm slot/ 10.2

40x40 R90 2 slots40x40 R90 2

40x40 R45 2 slots40x40 R45 2

40x40 2 slots Type A40x40 2 A

40x40 2 slots Type B40x40 2 B

40x40 4 slots Light40x40 4

40x40 3 slots 40x40 3

40x40 4 slots 40x40 4

40x40 4 slots Heavy40x40 4

40x80 6 slots Super Light 40x80 6 slots Light 40x80 6 slots 40x60 4 slots 40x80 6 40x80 6 40x80 640x60 4

40x40 1 slots40x40 1

40x40 T45 2 slots40x40 T45 2

40x40 4 slots Super Light40x40 4

PG15 PG20

PG40

8.22.2

6.22.0

10.26.0

10.24.0

www.moduasm.com

Refer to “Modular Assembly System ” catalogue

Modular Assembly System Mod

ular

Ass

embl

y Sy

stem


®

15x90 7 slots15x90 7

40x120 8 slots 40x120 8

40x80 6 slots Heavy40x80 6

MAS


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13/14

40x120 8 slots Heavy 40x160 10 slots 40x160 10 slots Heavy 80x80 8 slots Heavy80x80 8 slots

80x120 10 slots 80x160 12 slots

40x120 8 40x160 10 40x160 10 80x80 8 80x80 8

80x120 10 80x160 1280x80 L 8 slots 80x80 L 8

80x80 L 8 slots 80x80 R

Profile Accessories/

End Cap T T Slot Cover

Profile Accessories/

Accessories Introduction

80x200 14 slots 80x200 14

45x45 4 slots 45x45 4 slots Heavy45x45 4 45x45 4

45x45 R90 2 slots

45x60 4 slots 45x90 6 slots

90x180 12 slots

45x45 4 slots Light45x45 4 45x60 4 45x90 6

45x45 3 slots 45x45 3

90x180 12

45x45 R90 245x45 R45 2 slots45x45 R45 2

90x90 8 slots 90x90 8 slots Heavy 90x90 L 8 slots90x90 8 90x90 8 90x90 L 8

45x45 2 slots Type A45x45 2 A

45x45 2 slots Type B45x45 2 B

120x120 12 slots 120x120 12

Fastening Elements/

Pre-set Nut Square Nut T Nut Subsequent Nut Anti-torsional Subsequent Nut

T BoltT T

Hole Reducer Bolt

Connecting Elements/

Anchor Connector Die Cast Bracket

Screw Connector Cubic Connector Cubic ConnectorEnd Connector

Panel Installation Elements/

T Slot Reducing ProfileT

Panel Mounting Block Panel Mounting Strip Mounting Block

Door and Window Elements/

Handle Guard Wing Handle Aluminum Handle Hinge Aluminum Hinge Aluminum Hinge Aluminum Hinge

Additional Accessories/

T LockT

Suspended Glider Swivel Angle Plate

Lock Magnet Catch Door lock Sliding Door Profile

Al Removable Hinge

Long Aluminum Hinge

Floor Elements/

Base Plate Leveling Castor Leveling Foot Foot and Castor Components

Base Angle Mounting/Castor Plate /

L BaseL

Castor

50x100 6 slots50x100 650x50 4 100x100 8

100x100 8 slots50x50 4 slots50x50 450x50 4 slots

50x50 450x50 4 slots Light

60x60 4 slots60x60 4

PG60

PG50

PG45

10.2mm slot/ 10.210.26.0

10.24.0

Joint Frame Joint Mounting Adaptor for Roller Telescope Unit

45x90 6 slots Heavy 45x180 10 slots45x90 6 45x180 10

Die Cast Bracket Cap Angle Profile Bracket Inner Bracket Linear Bar Connector Joining Plate Butt Connector Potential Equaliser Nut

Economical

www.moduasm.com

MGS

Product introduction

Machine Guard System

MGS is protection unit composed of special clamping profile, connector and net or panel etc. It gives a simple and quick assembly. Compared with MAS, MGS provides the customer with a lower cost.

Economical and quick

Safe and protective MGS offers protection against parts that fly out, leaking liguid materials or similar things. The safety distances are dependent on the machine guard height. As figure indicated (safety area is marked in green shadow): Safely distance should be 200mm away from the machine guard. When the height of machine guard is 2000mm, there is still a small part of distance around 350mm from the top cannot get security protection, and it cannot guarantee sufficient safety if the height is less than 1400mm.

() 200mm

2000mm 350mm1400mm

The height from the floor is 200mm. As figure indicated (safety area is marked in green shadow): The distance of 650mm in the foot area cannot get sufficient safety protection.

200mm () 650mm

2600

2000

1400

1000

800

800600400

200

2000

0

2600

2000

1400

1600

1000

800

800600400

200

2000

0

2600

2000

1400

1000

800

800600400

200

2000

0

2600

2000

1400

1000

800

800600400

200

2000

0

2600

2000

1400

1000

800

800600400

200

2000

0


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15/16

Machine Guard System (MGS) is designed for customers with advanced guarding need. The special design of guarding profiles offers more stable structure and better appearance and unique fastening elements bring faster and safer connections. The guarding unit can be with woven meshes, PMMA panels, aluminum composite panels or similar panel materials. Please refer to MGS catalogue for detail usage instructions.

Refer to “Machine Guard System” catalogueMachine Guard System


®

www.moduasm.com

MGS



®

17/18Selection Reference of Standard Unit

Standard unit is composed of either the protective grille profile or clamping profile. Protective grille profile could insert not only the meshes, but also the panels, and the spring clamping nut will be used if inserting panels (the recommended distance of nut is 300mm).

( 300mm)

Machine Guard System

Protective Grille Unit

Protective Grille Unit

Base PlateLock for Sliding Door

Guide Block for Sliding DoorDoor Shutter Strut ElementsConnecting Element

Al Removablle HingeLock for Swing Door

Pulley Block for Sliding Door

Buffer Block for Sliding Door

1250

1000

750

1500

500

1000

500

01

02

Protective Grille Profile

T=3~5

40x40mm,

Protective Grille Profile Inserting Mesh

3-5mm transparent PMMA panel3-5mm

Protective Grille Profile Inserting Panel

Spring Clamping Nut: Recommended distance is 300mm: 300mm

Protective Grille Unit Protective Grille Profile Bolt Connector Anti-torsion Subsequent Nut Spring Clamping Nut End Cap for Protective Grille Profile

Clamping Profile Bushing End Cap for Clamping Profile

Strut Elements Profile for strut elements End Cap

L BaseL

Connecting Element Swing Door

Al Removablle Hinge

L Lock for Swing DoorL

Lock for Swing Door

Door Latch Buffer Block for Swing Door Door magnet Buffer Block for Sliding Door

Guide Block for Sliding Door

Lock for Sliding Door Friction Strip Components

Die Cast Bracket Door Shutter Safety Lock

Clamping Profile Unit

Base Plate

Ground Latch

Sliding Door Profile Rail Pulley Block for Sliding Door

Machine guard kick plate end cap

Machine guard kick plate profile connector

Machine guard kick plate profile

www.moduasm.com

SPS http://www.moduasm.com



®

19/20

The platform floor is composed of step profile and aluminum clamp. The step profile is high strength aluminum which will form a compatible surface with the strut profile and the loading capacity will obviously improved.

Loading capacity

The combination of the step profile and strut profile increases the possibility of application. The system is compatible with most of MAS components which could expand system functionality.

Unlimited possibilities

Safety and reliability The guardrail is structured by 40mm aluminum tube. The design of closed frame forms the continuous guardrail. The flat surface at the connection part of tube and connectors avoid the potential danger to the operator.

40mmStair and Platform System

Stair and Platform System (SPS) is widely used for machinery handrail, equipment overpass bridge, or maintenance/visiting platform etc. The connector in SPS is designed with internal fastening mechanism(Patent product) and the fastening between the connector and the tube can be realized by fastening the screw. No machining need to be done for the tube and the system is very easy and convenient to use.

( )

Patent

Refer to “Stair and Platform System” catalogue

Stai

r and

Pla

tform

Sys

tem

Stair and Platform System


®

SPS



®

21/22Stair and Platform System

Aluminum T Step Profile 40x100 40x100

Step Profile 40x150 40x150

Step Profile 40x250 40x250

Stair Protection Profile Stair kick plate profile 40x120 40x120

Strut Profile 40x120 8 slots40x120 8

V ConnectorV

L ConnectorL

Angle Connector

T Connector T

45°L Connector (Left)45°L ( )

45°L Connector (Right)45°L ( )

45°Y Connector (Right)45°Y ( )

90°L Connector90°L

45°T Connector (Left)45°T ( )

45°T Connector (Right)45°T ( )

X ConnectorX

Cross Connector Stair Joint Tread

Round Base T BaseT

Side Base Guardrail Hinge Base Plate

Panel Block

Base AnglePivot Foot

Strut profile 40x160 10 slots 40x160 10

45°Y Connector (Left)45°Y ( )

90°T Connector90°T

Clamp Angle Plate-40x120-40x120

Angle Plate-40x160-40x160

Depth of step t not less than 80mm.t 80mm

The guardrail is required where the platform height is more than 500mm or the platform passes the dangerous area.

The guardrail is required on at least one side of the step.

The distance between two posts can`t be more than 1500mm.1500mm

The vertical distance of two guardrail can`t be more than 500mm and the total height of the guardrail can`t be less than 1100mm.

500mm1100mm

The guardrail interruption, if any, is better to be 75~120mm.

75mm 120mmThe kick plate is optional to be installed at both sides of platform to avoid the falling of goods.

Vertical distance between steps h not more than 250mm.h 250mm

The distance between steps in the same section should be the same. The distance between the first step and the ground level can be max. 15% less than the distance between other steps.

15% The net width of the step should be not less than 600mm. The standard width is 800mm. The width should be increased to 1000mm where people come across on the step.

600mm,800mm,

1000mm The increasing height of each stair section should

.

a is for the angle of the stair. The standard angle is

a 45° 60°

Safety Requirement of Stair and Platform

Safety Requirement of Guardrail

Lock Adapter

Hand Drive SupportCastor-Heavy Duty


min.

1100

max.

500

max.

500

min. 75min~max.120

min.

100

max.

10

max. 1500

a°

min.

1100

max. 1500

max. 500

max. 500

hmi

n. 90

0

t

max. 500

max. 500

a°

Tubular Framing System

TFS


TFS uses light weight aluminum profile and connector which adapt to the idea of lean production. Except for the loading capacity, not much exact data and construction rules need be considered. It gives a simple and quick assembly. Compared with MAS, it will provide the customer with a lower comprehensive cost of use.

Economical and quick

TFS has exchange connector to allow the easy connection with MAS 10.2 slot strut profile. With this connector, TFS can be applied to more area and to satisfy the client for the requirement of versatility and diversity of lean production.

10.2

Unlimited possibilities

Flexibility TFS is composed of kinds of tube profile and standard components which can be put together easily at your need and can be improved and expanded at any time.

Tubular Framing System (TFS) is a flexible modular system composed of special profile tubes and accessories to build a diverse range of flow racks and material shuttles. TFS is simple and quick to use, also low cost.

The TFS is widely used in factories, warehouses and especially assembling process of household, automobile, light industry and electronics industries. It is an essential tool for logistics integrations.


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23/24

Refer to “Tubular Framing System” catalogue

Tubu

lar F

ram

ing

Syst

em

Tubular Framing System


®

www.moduasm.com

TFS



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25/26

Tube D28 D28

Profile Tube D28 D28

Double Profile Tube D28 D28

Profile Tube D28 10slots D28 10

SW Profile Tube D28 D28

DW Profile Tube D28 D28

L Outer Connector D28L

Panel Adapter B

90° Outer Connector D2890°

45° Outer Connector D2845°

0-80° Outer Connector D280-80°

90° Outer Connector for Double Profile Tube D2890°

L Inner Connector D28L

90° Inner Connector D2890°

45° Inner Connector D2845°

0-80° Inner Connector D280-80°

Linear Inner Connector D28 Cross Connector D28 45° Bracing Strut D2845°

Parallel Connector A D28 A

Parallel Connector B D28B

Parallel Adapter D28 D28

Single Adapter D28 D28

L Anti-Torsion BlockL

T Base D28T

Flow Roller TrackPanel Adapter A

Profile Adapter Tube Adapter Slide Adapter D28 Cap

High Rail Holder Flat Rail Holder Bilateral Flat Rail Holder

( D28)Tubular Framing System (Profile Tube D28)

(30 30x30)Modular Assembly System (PG30 30x30)

Bearing Capacity

Bearing capacity of connector:

System Comparison

750 1000 1250 1500 L(mm)

F

1500

q(N/m)F(N)

q

1000

500

a

q

F

Connectors can be divided by the way of installation into outer connectors and inner connectors.

Installation Mode

Installation for Outer Connector

: 6Material: PA6

Anti-Torsion Block

M=9Nm

M=9NmInstallation for Inner Connector

9kg

18kg

180kg 40min

320kg 60min

Mass Load Capacity Assembly time

$$$

$$$$

PriceDescription

Tubular Framing System (Profile Tube D28) ( D28)

Modular Assembly System (PG30 30x30) (30 30x30)

960

1000600

qq

960

1000600

www.moduasm.com

Slide Strip Threaded InsertAnti-Torsion Block Pivot Foot Fixed Foot Castor with Thread Castor with Plate

Suspension ProfileFlanged Profiles B

Cross Rail Holder

Multi-angle Rail Holder Roller Track Brake Flanged Profiles A



®

27/28Sales Network

Our products have been exported to many countries such as America, Canada, Mexico, Australia, New Zealand, UK, France, Spain, Chile, Uruguay, Argentina, South Africa etc.

Sales cover the whole Chinese market产品销售覆盖全中国

全球总部

国内办事处

国外代理商

Global HeadquarterDalian.China

Domestic officeSuzhou OfficeShenzhen Office

Foreign AgencyUKUruguaySouth AfricaMexico

www.moduasm.com

Profession, Devotion, Keep Improving

www.moduasm.com

Modular Assembly Technology Co., Ltd.


®

We reserve the right to update our product specifications and improve the production process without any notice and obligations, please refer to the our latest catalogues from our website or contact us at [email protected].

/Headquarters:

Add: Haiwan Industrial Area, Economic Development Zone of Pulandian, Dalian, Liaoning Province, China

/P.C.: 116200/Tel: +86 (411) 66316200/Fax: +86 (411) 66316208

/Email: [email protected]/Website: www.moduasm.com

/International Department/Tel: +86 (411) 81981885

+86 (411) 66316207/Fax: +86 (411) 81981995

/Email: [email protected]/Website: www.moduasm.com

/Suzhou Office :

Add: R1904, East building of Pingjiang New City, Gusu District Suzhou World Trade Center, No.1588, Suzhan Road, Suzhou, Jiangsu Province, China

/P.C.: 215000/Email: [email protected]

/Website: www.moduasm.com

/Shenzhen Office :

Add: Room 1006, 10th Floor, Minde Building, No. 2 Minde Road, Minzhi Street, Longhua New District, Shenzhen, Guangdong Province, China

/P.C.: 518131/Email: [email protected]

/Website: www.moduasm.com

Û n q Û Cards and Catalogues/Brochure.pdf · Modular Conveyor System (MCS) adopts advanced manufacturing concept, providing products made in mold, standardized and modularized.

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