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-{ EaE=F E=* il il J* Bir ro=...06. Raw Material for Tooling and Plastic Components: Raw material used for Manufacturing of Moulding Tool for WPAT should be, Mould Base: c45 and for
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01.
Annexure - C
Enquirv no. EGIL/EMSD/PUR/ / / Dt:
Technical Specifications for Manufacture of WPAT
Scope:
This enquiry calls for the following works in total
. Design & Manufacturing of lnjection Moulding Tools for WPAT as per
Annexure-A (1 Set consisting of 17 Tools)'
o Moulding and supply of Plastic components for WPAT. All the required
injection molding iooti manufactured by supplier itself as per Annexure-B
(Table i ) have to be used for moulding of Plastic components'
o lntegrate / Assemble the moulded components by using mentioned
hardwarsas per Annexure-B ( Table i to iv ), convert them into a single entity
of WpAT and dispatch them io ECIL at the rate of 1000 nos' (minimum) per
day.
. The tools manufactured by supplier, should be returned back to ECIL in
proper *orling condition *itn piop"r packing & Marking after completion of
production. Ai undertaking to this effect should be provided along with the
tools OV if,e supplier. TIe expenses incurred towards this are in the
suPPlier's scope.
All the bidders shall have relevant experience in Manufacturing of injection moulding
Components for industrial products'
Bidders shall have Advanced Computerized lnjection Moulding machines for
production.
5 (Five) Sample sets of Trial (T0)- have to-b9 submitted by the supplier
within B weeks to ensure prop"r fitment. Further 100 sets (T1) shall be
submitted at free of cost'within 2 weeks after acceptance of (T0) and
texturingoftools.Bulksuppliesshouldstartwithinlweekfromthedateofclearance of T1 samPles'
Third party inspection is required for the above said scope of works' Detailed Quality
Assurance pran (OAp) for the items is to be followed as per Annexure-D'
02.
03.
04.
05.
Lo,..-1p Page 1 of 2
06. Raw Material for Tooling and Plastic Components:
Raw material used for Manufacturing of Moulding Tool for WPAT should be, Mould
Base: c45 and for both core & cavity: IMPAX SUPREME (P20;1.2738) a.nd needs to
procure from reputed oEM brands, ihe supplier has to submit test certificate for the
same from the reputed laboratories/approved NABL laboratories'
Raw material used for production of WPAT units should be virgin material and needs
to be procured from reputed OEM brand. The make should be intimated to ECIL' For
the raw material useO, the supplier has to submit test certificate from the reputed
laboratories/approved laboratories for at least two lots of material procured.
M3 Threaded Brass inserts have to be provided for items as mentioned in Annexure-
B Table (i).
The weight listed in Annexure B Table ( i ), for all individual parts are tentative, any
variation of weight shall be in the supplier's account'
Items that are to be joined by Ultrasonic Welding as indicated in the respective
Jr"*ingr should be slpplied in welded condition during delivery by the supplier'
Horns and Fixturei requiied for Ultrasonic welding are in the supplier's scope' ltems
that are to be joined by using adhesives as mentioned in the respective drawings are
be fixed using proper iOn"tiu" to suit the requirement' Grade of adhesive should be
intimated to fjtl and should be used on approval from ECIL'
color: sample shade coupons should be approved jointly by supplier and QC/Design
ingineers tietore outk production supplies start. variations in color from batch to
Uartn of the items supplied will not be accepted'
screen printing on required components are in the scope of the. supplier' Details and
color of screen printing are provided in the drawings attached as per Annexure-B'
Table ( iv ). samples of-items with screen printing should be approved by ECIL before
bulk production suPPlies start.
Assembly instructions are available in the Assembly drawings as per Annexure-B'
Table ( iv ). Moulded plastic components, Metal .components, Hardware' Packing
Covers etc., as mentioned in Annexure-B, Tables (i), (ii), (iii) are in supplier's scope
and should be assembled to complete WPAT for delivery.
Fully Assembled WPAT Unit shall be packed by using polyethylene packet during
supply to EMSD.
For further clarifications supplier may contact EMSD purchase'
06.
07.
08.
09.
10.
11.
12.
13.
Page 2 of 2
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A-1 Scale of SamPling
A- 1.1Lot
ln any consignment, all the WPAT cabinets of same size and type made from same raw materials and
manufactured under similar conditions shall be grouped together to be considered as a Lot
A-t.2
For ascertaining the conformity of the VVPAT cabinets to the requirements of the specification, samples
shall be tested from each lot separately
A- 1.3
The number of wpAT cabinets to be selected from a lot shall depend on the size of the lot and shall be
according to Table 3.
A-1.4
The wpAT cabinets shall be selected at random from the lot, ln order to ensure the randomness of
selection procedures given in lS 4905: 1968 may be followed'