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Meson Detector Building Roof Repairs
15

Complete failure of the roof membrane, as stated by GAF consultant from Trinity ERD Elastomeric roof material did not completely adhere.

Dec 17, 2015

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Rosalyn Bradley
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Page 1: Complete failure of the roof membrane, as stated by GAF consultant from Trinity ERD  Elastomeric roof material did not completely adhere.

Meson Detector Building Roof Repairs

Page 2: Complete failure of the roof membrane, as stated by GAF consultant from Trinity ERD  Elastomeric roof material did not completely adhere.

Prior to the Start of 2007 Repair Activities

Page 3: Complete failure of the roof membrane, as stated by GAF consultant from Trinity ERD  Elastomeric roof material did not completely adhere.

MDB Roof After 2007 Repairs Completed

Page 4: Complete failure of the roof membrane, as stated by GAF consultant from Trinity ERD  Elastomeric roof material did not completely adhere.

Damage to Membrane as a Result of Snow & Ice June 2009

Page 5: Complete failure of the roof membrane, as stated by GAF consultant from Trinity ERD  Elastomeric roof material did not completely adhere.

Torn and Delaminated Coating

Page 6: Complete failure of the roof membrane, as stated by GAF consultant from Trinity ERD  Elastomeric roof material did not completely adhere.

Delaminated Flexible Flashing

Page 7: Complete failure of the roof membrane, as stated by GAF consultant from Trinity ERD  Elastomeric roof material did not completely adhere.

Water Intrusion & Corrosion at Bands

Page 8: Complete failure of the roof membrane, as stated by GAF consultant from Trinity ERD  Elastomeric roof material did not completely adhere.

Complete failure of the roof membrane, as stated by GAF consultant from Trinity ERD

Elastomeric roof material did not completely adhere to roof deck causing it to pull apart during rain and snow/ice melt◦ Roof deck not completely cleaned ◦ Multiple substrates for the roof membrane to adhere

to (foam/concrete/metal)◦ Roof corrugations caused ponding of water and ice

creating ice and snow slabs up to 1 ton◦ Roof membrane not evenly applied on roof surface◦ Open transition points at top flutes

Causes Relating to Failure of Roof

Page 9: Complete failure of the roof membrane, as stated by GAF consultant from Trinity ERD  Elastomeric roof material did not completely adhere.

GAF & Riddiford completed a roof inspection Intermediate repairs completed that will take

us through the winter & spring◦ Hand application (brush on) of top coat sealant in

all twelve flutes◦ Scope of the intermediate repairs

Repairs to the flexible flashing Repairs to the blistered and delaminated areas

◦ 125 gallons of GAF top coat material used Reduced the roof leaks by approximately 70% Roof will develop more leaks

Present State of the MDB Roof

Page 10: Complete failure of the roof membrane, as stated by GAF consultant from Trinity ERD  Elastomeric roof material did not completely adhere.

Remove roof presently damaged roof membrane & substrate materials

Remove corrugations with 2 layers foam insulation Install knife plate snow & ice breakers Treat foam to metal deck transitions with flash grade

topcoat Install base & finish coats of GAF Elastomeric

membrane roofing Complete work in two phases

◦ Phase 1 complete repairs in 1-3 flutes during 4-5 weeks shutdown summer 2010

◦ Phase 2 complete repairs to remaining flutes during long shutdown 2012

Tentative Long Term Repair Plan

Page 11: Complete failure of the roof membrane, as stated by GAF consultant from Trinity ERD  Elastomeric roof material did not completely adhere.

Foam and Coating Application

Page 12: Complete failure of the roof membrane, as stated by GAF consultant from Trinity ERD  Elastomeric roof material did not completely adhere.

Foam Application Area

Page 13: Complete failure of the roof membrane, as stated by GAF consultant from Trinity ERD  Elastomeric roof material did not completely adhere.

Water Intrusion at

Page 14: Complete failure of the roof membrane, as stated by GAF consultant from Trinity ERD  Elastomeric roof material did not completely adhere.
Page 15: Complete failure of the roof membrane, as stated by GAF consultant from Trinity ERD  Elastomeric roof material did not completely adhere.

GAF standing behind the roof warranty GAF hired Roof Consultant Trinity ERD to

evaluate and identify repair solutions including laboratory testing of materials

GAF, Riddiford, & Trinity ERD has met with the lab to start development of a repair plan

Repair plan due from GAF within the next couple of weeks

Conclusion