© 2011 Eaton Corporation. All rights reserved. M-Max Training Tom Neuberger – Product Manager VFD’s.

© 2011 Eaton Corporation. All rights reserved.

M-Max Training

Tom Neuberger – Product Manager VFD’s

2 2© 2011 Eaton Corporation. All rights reserved.

Agenda

• 30 min Intro's and review of Eaton VFD strategy

• 45 min MMX features/benefits discussion and review of training guide

• 15 min MMX expansion discussion / Pricing

• 90 min MMX demo and website review – PC Software?

• 180 min Application Training


Product Line Overview - Drives

Clean PowerCPX 18 pulse

CFX Passive Filter

SVX IndustrialSVX Enclosed

HVX9000HVX Intellipass/ Intellidisconnect

JCI, BAC brand labeled

Machinery MVX,NFX,SLX,M-Max

HVACHVX, JCI, York

IndustrialGVX, SVX

PerformanceLCX, SPX, DC fed


Machinery/OEMs HVAC Industrial / WWT High Performance

LCX9000

CPX9000

SPX9000

MVX9000

NFX9000

DF51 DV51

SLX9000

GVX9000

SVX9000

DV6

V-Max

HVX9000

Intellipass

DF6

M-Max H-Max

10 Product Platforms being Replaced by 3 Product Platforms

Current & Future Drives Product Platforms


Training Guide Review

• CD

• Features/Benefits

• Product Selection

• Parameter Guide

• Default Parameter Set

• Demo Overview






Expansion / Pricing

• 1st Gen vs. 2nd Gen

• FS4 & FS5

• Margin Config.xls


M-Max Demo / PC Software

• www.eaton.com/m-max

• M-Max Demo.exe

• MaxConnect

• MaxLoader


Review User Manual

• Detailed Parameter List (page 65)• Abbrev list (page 150)• Parameter Groups (P)

• P1 Default Settings• P2 Analog Inputs• P3 Digital Inputs• P4 Analog Outputs• P5 Digital/Relay Outputs• P6 Drives Control• P7 Motor Data• P8 Protective Functions• P9 PID• P10 Fixed Frequencies• P11 V/Hz Characteristics• P12 Braking• P13 Logic• P14 Secondary Parameter Set

• System Parameters (S)• Monitoring Parameters (M)


Parameter Format Explanation


Default I/O (Factory Setting - FS)

• DI1 = start fwd• DI2 = stop/start rev• DI3 = Fixed Freq B0 (12hz)• DI4 = Fixed Freq B1 (18hz)• DI5 = Fault Reset• DI6 = PID Controller Deactivate• RO1 = Run• RO2 = Fault• DO = Ready


Startup Wizard

• Page 64 or 147• 17 parameters• Basic control and motor nameplate data• 4 macros / applications

• Basic

• Pump

• Fan

• High Load

• Three ways to implement• Initial power up

• Press and hold “STOP” button for 5 seconds

• Set parameter S4.2 = 1

• P1.1 = 1 (factory setting/default)



Duplex Pump Application

• Start / Stop send by PLC (Maintained 24V inputs)• Speed Control 0-10V DC• Min Freq = 30 Hz• Max Freq = 60 Hz• Start Function/Accel Time = Ramp/10 sec.• Stop Function/Decel Time = Free Coasting/10 sec.• Motor Data:

• FLA: 1.0A• 1800 rpm• .83 power factor• 230V• 60 Hz


Duplex Pump Parameter Setup

• Reset drive to factory defaults

• Can be configured through quick start wizard



• P1.1 (Quick Start Parameters) = 1

• P1.2 (Application) = 1 (pump)

• P1.3 (Country Specific Defaults) = 1 (US)

• P6.1 (Primary Remote Control Source) = 1 (I/O)

• P6.2 ( Primary Remote Speed Ref) = 3 (AI1)• Also need to confirm microswitch S2

• P6.3 (Min Freq) = 30 Hz

• P6.4 (Max Freq) = 60 Hz

• P6.5 (Accel Time) = 10 sec

• P6.6 (Decel Time) = 10 sec



• P6.7 (Start Function) = 0 (ramp)

• P6.8 (Stop Function) = 0 (free coasting)

• P7.1 (Motor FLA) = 1.0A

• P7.3 (RPM) = 1800 rpm

• P7.4 (Power Factor) = .83

• P7.5 (Motor Voltage) = 230V

• P7.6 (Motor Freq) = 60 Hz

• P11.7 (Torque Increase) = 0 (disabled)


Duplex Pump Extra Credit

• We need to make sure that the motor can not run backwards

• The customer would like to start a second pump when

the frequency of pump #1 exceeds 50hz.


Duplex Pump Parameter Setup Extra Credit

• First need to change parameter P1.1 = 0

• Motor can not run backwards: • P6.23 (REV Blocked) = 1 (enabled)

• Disabling the Start Rev (P3.3) does not disable running the drive in reverse in “keypad” mode.

• Exceed 50 Hz: • P5.1-3 (Digital or Relay Output) = 10 (Freq Monitoring 1)

• P5.4 (Freq Monitoring 1) = 2 (P5.5 – P6.4, high limit)

• P5.5 (Freq Monitoring 1 Ref Value) = 50 hz

• On/Off delays???


HVAC Duct Pressure Application

• The customer has an HVAC system that needs to maintain a duct pressure of 75psi. They are using a 0-200psi pressure transducer to monitor the duct pressure. The transducer’s output is a 0-10V signal.

• Min Freq = 0hz• Accel and Decel = 5 seconds• Motor Data:

• FLA: 1.0A• Current Limit: 1.2A• 1800 rpm• .85 power factor• 230V• 60 Hz


HVAC Duct Pressure Hints and Clues

• Understanding PID• Setpoint value as %.

• Example: Customer has a 0-10 psi transducer and would like to maintain a pressure of 4 psi.

• Convert psi to % based on transducer range

• 4/10 = x/100

• x = 40%

• Hints: The only parameters that you should need to modify are the following: P9.1, P9.4, P9.5, P9.6


HVAC Duct Pressure Parameter Setup

• P1.1 = 0 (All parameters)• P1.2 = 2 (Fan)• P1.3 = 1 (NA)• P2.1 (AI1 signal range) = 0 (0-10V)• P6.3 (Min Freq) = 0 hz (Default is 20hz)• P6.5 = 5 sec (Default is 20 seconds)• P6.6 = 5 sec (Default is 20 seconds)• P7.1 = 1.0• P7.2 = 1.2• P7.3 = 1800


HVAC Duct Pressure Parameter Setup

• P9.1 (PID Controller) = 1 (Activated)

• P9.4 (PID Controller Keypad Reference) = 37.5%• 75/200 = x/100

• 200x = 7500

• x = 7500/200 = 37.5

• P9.5 (PID Controller Setpoint Source) = 0 (Keypad)

• P9.6 (PID Controller Actual Value) = 1 (AI1)


HVAC Duct Pressure Extra Credit

• The customer would like the drive to conserve energy “sleep” if the output frequency falls below 10hz for 5 seconds or longer. It should “wake up” once the pressure transducer drops below 70 psi.

• The customer would also like the ability to disable the PID loop and follow a standard 0-10V signal supplied by a PLC.

• Lastly the customer would like the drive to monitor the

duct pressure.


HVAC Duct Pressure Parameter SetupExtra Credit

• Sleep Mode:• P9.12 (Frequency) = 10 hz

• P9.13 (Wake up) = 35% (70/200 = x/100)

• P9.14 (Delay)= 5 sec

• PID Disable• P2.1 (AI1, signal range) = 0 default

• P3.12 (PID Disable) = 6 default

• P6.2 (Primary Remote Speed Ref) = 3 default

• Monitor Duct Pressure• P9.19 (PID Controller, Process Value Scale) = 2


Conveyor Application

• Start and stop by PLC (Maintained 24V Inputs)• Sensor input required for motor to start• Primary speed control 2-10V Utilizing AI2 sent from PLC• Set speed of 20 Hz also controlled from a PLC• Accel and Decel = 5 seconds• Motor Data:

• FLA: 1.4A

• Current Limit: 1.75A

• 1700 rpm

• .87 power factor

• 230V

• 60 Hz


Conveyor Application

• Reset drive to factory defaults

• Can be partially configured through quick start wizard.


Conveyor Parameter Setup

• P1.1 (Quick Start) = 0 (All Parameters)• P1.2 (Application) = 3 (High Load)• P1.3 (Country Defaults) = 1 (NA)• P2.5 (AI2 Signal Range) = 1 (2-10V)

• Also confirm microswitch S3• What is AL50?

• P3.1 (Start/Stop Logic) = 3 (FWD/REV)• P3.8 (Run Enable) = 3 (2-6 Digital Input)

• If DI2 you need to disable Start Rev signal (P3.3 = 0)• Be wary of default I/O

• P3.9 (fixed freq, binary B0) = 4 (3-6 Digital Input)• P3.10 (fixed freq, binary B1) = 0

• Who’s unit was running at 24hz as the preset speed? (B0 + B1 = 24hz FF3)

• P6.2 (Primary Remote Speed Ref) = 4 (AI2)• P6.5 (Accel) = 5.0• P6.6 (Decel) = 5.0 • P10.2 (FF1) = 20hz


Conveyor Application Extra Credit

• The customer would like to count packages with an Eaton sensor. Packages (spaced approx 10 seconds apart) travel down a conveyor and past a sensor before they drop into a box. It takes the package 5 seconds to reach the box after it passes the sensor. Once the box has 10 packages the customer would like to run a second conveyor (powered by an XT starter, of course) for 3 seconds to transport the box to a shrink wrapper and a new box will be set in place. Cycle repeat…


Conveyor Application Extra Credit (Simplified)

• VFD to count packages via sensor input

• When counter = 10• Activate various outputs

• RO to activate XT coil (start second conveyor)• Time delay on 5 sec • Time delay off 3 sec

• DO active to DI (reset counter)

• Repeat!


Conveyor ApplicationExtra Credit Parameter Setup• Counter input signal:

• P3.23 (Counter input signal) = 5 (digital input 5, or any input)

• P3.29 (counter reference value)= 10

• Counter output• P5.1 (RO1 signal) = 20 (counter value 1 reached)

• P5.2 (RO2 signal) = 0 (deactivated)

• P5.3 (DO1 signal) = 20 (Use the DO to reset counter)

• Counter reset input• P3.24 = 6 (digital input 6, could be fed directly from DO)

• Time delays• P5.14 (RO1, on delay) = 5s

• P5.15 (RO1, off delay) = 3s

© 2011 Eaton Corporation. All rights reserved.

Thank you!

Tom Neuberger – Product Manager VFD’s

© 2011 Eaton Corporation. All rights reserved. M-Max Training Tom Neuberger – Product Manager VFD’s.

Documents

eaton corporation

hz slide

sec slide

ready slide

disabled slide

hz max freq

motor freq

demo overview slide