USTER TESTER 5-C800 · PDF file®USTER TESTER 5-C800 The filament yarn inspection system Technical Data February 2014
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THE FILAMENT YARN INSPECTIoN SYSTEM
USTER® TESTER 5-c800 2 (11)
Testing and analyzing installation for the quality assurance of filament yarns
Elements of the USTER® TESTER 5-c800 installation
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1a
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THE FILAMENT YARN INSPECTIoN SYSTEM
USTER® TESTER 5-c800 3 (11)
Basic Installation 1 Test Unit • SensorCC,Evennessunit • SensorHumidity/temperature(integrated) 1a Changer/YarnFeeder(onlyforUT5-C800/A) 2 OperatingUnit * Single-packagecreel(onlyforUT5-C800/SA)
options 3 SensorFSA,CountManual KB-SystemSPG(noillustr.)
Special accessories 4 Tensionercarrierwith24tensioners
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2
THE FILAMENT YARN INSPECTIoN SYSTEM
USTER® TESTER 5-c800 4 (11)
Basic Installation
overall Installation Functions: • Measurementofmassvariationsinfilamentyarns • Collection,evaluationandstorageofmeasurementvalues • Automaticcheckofallmeasuredvalues,diagramsandspectrograms • Editorforcustomizingreportlayouts • Filterfunctionsforquickdataretrievalandforthepreparationoflong-term
reports • Simulationofyarnboards,wovenandknittedfabrics Versions: • USTER® TESTER 5-C800/A(automaticversion) • USTER® TESTER 5-C800/SA(semiautomaticversion)
Included in the delivery: • Testunit • Operatingunit(Controlunit,screen,keyboardandmouse,backupunit) • Single-packagecarrier(forsemiautomaticversiononly) • Applicationsoftware • Tableset
TEST UNIT (1) Subsystems of the USTER® TESTER 5-c800 basic version:
Sensor CC: • Capacitivemeasuringunitforthedeterminationofmassvariationsinfilamentyarns
• Measurementrange:approx.10dtexto2500dtex(3.0to10dtexupon request;dependingonthestructureoftheyarn,yarncountofuptoapprox.6000dtexcanbemeasured)
Sensor humidity and Integratedsensorformeasurementofhumidityandtemperatureintheen- temperature: vironmentoftheTestunit – Humidity: +/-3%rH atatemperatureof21°C – Temperature:+/-0.3°C atatemperatureof20°C
Tensioner C: Materialtensionersystemforfilamentyarn Conveyor C: • Materialconveyingsystemforfilamentyarn • Testingspeed:25to800m/min
Twister C: Materialtwistingsystemforfilamentyarn
Base C: Absorberfortheremovalofthetestedyarn
Keypad: • Controlkeysforeasyoperation • Displayofactivesensorsandactualspeed
THE FILAMENT YARN INSPECTIoN SYSTEM
USTER® TESTER 5-c800 5(11)
Changer/ For the automatic version only Yarn Feeder (1a) Function: Automatictransferoftheyarnfromthepackagechangerandinsertionintothe measuringslot(max.24positions).
operating Unit (2) Computer software: TheUSTER® TESTER 5-C800isamenudrivendesignthatallowsquickaccess andselectionoftesting,setup,calibrationanddatamanagement.Thesefeatures include: • WindowsXPoperatingsystemwithicon-basedsoftware • Simpleuserinterface • Errormessagesfortroubleshooting • Networkcapabilities Computer hardware: • Industrialcomputersystemwithdualcore2.5GHzprocessorand4GBRAM • DVD-Rdrive • 2harddrive,250GBorbetter
Computer accessories: • 19”HighresolutionflatpanelLCDmonitorwithIntegratedsoundbar • Laserprinter • Keyboard • Opticalmouse
THE FILAMENT YARN INSPECTIoN SYSTEM
USTER® TESTER 5-c800 6 (11)
options
Sensor FSA, Application range: Manualdeterminationoftheabsolutecountoffilamentyarnsinthecountrange count manual (3) of10dtexto6000dtex.
Connection to Function: ConnectionsettoconnecttheUSTER® TESTER 5 totheUSTER® LAB EXPERTLAB EXPERT
KBS, Knowledge Function: Knowledge-basedsoftwaremodulefordetectingthecauseofperiodicfaultsBased System inthespectrogram: • Thepartsoftherespectiveproductionmachinewhichmaybedefectiveare
markedinthegraphicrepresatation • Thegearinglayoutsofthemostimportantproductionmachinesarestored
• Software-supportedconfigurationofthegearinglayoutsandtheknowledge base
Special Accessories
Tensioner carrier Application: Forthemeasurementofyarnpackagesfromabobbincarrierwithoutyarnwtih 24 tensioners (4) tensioners
Packages carrier Application: Packagescarrierforcreelingandtransportingupto24bobbinswithØmax.125 mm
THE FILAMENT YARN INSPECTIoN SYSTEM
USTER® TESTER 5-c800 7 (11)
Application Software
Reports Type of reports: • Testreportsofmeasurementseries • USTER®QualityReport(summaryofthekeydataandthetestresultson onepage;qualitycertificate) • QUALIPROFILE®(graphicpresentationoftheoverallyarnquality,with respecttotheUSTER® STATISTICSortoacustomer-specificyarnprofile) • Long-termreports • Pre-configuredstandardreportsfordifferentapplications • Customizedreports
Display and print-out • Automaticreports of the reports: • Exceptionreports • Asrequired
Limit values: • DeterminationoffixedlimitsordefinitionoflimitsbasedontheUSTER® STATISTICSstoredinthesystem • Verificationofmeasuredvalues • Measuredvalueswhichexceedthesetlimitvalueswillbemarked
Numerical output of Unevenness U: Determinationofthemassunevennessbyhelpoftheirregularityresults (SENSoR CC) Coefficient of variation CV: Determinationofthemassunevennessbyhelpofthecoefficientofvariation Coefficient of variation CV(L): Determinationoftheunevennessforcutlengthsof1,3,5,10,50or100mand fortheinertandhalf-intertmodes.
Maximum mass variation: • m(max)=maximummassincrease • m(min)=maximummassreduction • Possiblecutlengthsforthecalculation:1,3,5,10,50or100m Relative count: Percentagecountvariationofthetestmaterialbetweensingletestsinasample, withreferencetoaselectablemateriallength
Numerical output of Absolute count: Determinationofthelength-relatedmassvalueresults (count measuring system)
THE FILAMENT YARN INSPECTIoN SYSTEM
USTER® TESTER 5-c800 8(11)
STATISTICS Statistical values: Overallresultprotocolwithstatisticaldataoftheresultcolumns • Meanvalue • Median • Standarddeviations
• CoefficientofvariationCV • 95%confidencerange • Min.value • Max.value
Graphic output of Diagram: • Sensitivityselectableintherangesof±5%to+500/–100% results (SENSoR CC) • Longitudinalscaleintherangesof1to10000mperline
• Cutlengths:normal,0.1,0.3,1,3,10,30,100,300,1000m,inertandhalf-inert • Possibilityofrepresenting3Ddiagrams
Spectrogram: • Wavelengthrangeupto1/5ofthemeasuredtestlength,buttoamaximumof 2200m • Max.160channels(comparedtotheUSTER® TESTER 3, theresolutionhas beendoubled) • Possibilityofrepresenting3Dspectrograms
Variance-length curve: • Cutlengthsfrom2cmto600m,wherebythemaximumcalculatedcutlengthis about1/15ofthemeasuredtestlength(comparedtotheUSTER® TESTER 3, theresolutionhasbeendoubled) • Possibilityofrepresenting3Dvariance-lengthcurves
Frequency distribution diagram: Representationoftheparametervariationswithinsingletests
Data protection Backup: • Thedataarestoredonthe2ndharddisk • Forlong-termstorage,thedatacanbearchivedonthe2ndharddisk(backup
unit)andpresentedagainasrequiredatalaterdate • Allsettings,measurementvaluesanddiagramsarestored
Input of data, output Dialog and report English, German, French, Italian, Spanish, Portuguese, Turkish, Russian or of results, languages languages: Chinesecanbeselectedviatheoperatingmenu(otherlanguagesonrequest)units Possible units: Titer: tex,dtex,den
Speed: m/min,yd/min
Test time: 6secondsto20minutes,variable
THE FILAMENT YARN INSPECTIoN SYSTEM
USTER® TESTER 5-c800 9(11)
Selftest Function check: • Initiatedautomaticallywhentheinstallationisswitchedon • Comprehensivefunctioncheckandspecialtestprogramscanbeinitiatedat anytimeviathediagnosismenu
General
General ambient Room climate: Theambientconditionsmustbemaintained inorder toavoidany influencingon conditions thetestmaterialaccordingtoISO139.1973orDIN53802.
– Humidity: 65±2%relativehumidity. – Temperature: accordingtoISO139.1973orDIN53802
20±2°Cfortemperateclimates 27±2°Cfortropicalclimates
Installation data Electrical connections: Singlephasemainswithprotectiveconductor
Mains voltage range: Voltageselector Nominalvoltage(-10/+6%) 50/60Hz
105V 100–110V 125V 115–127V 145V 130–150V* 210V 200–215V 230V 220–230V 250V 240–250V
*)Caution:150Vonly+3%tolerance Mains frequency: 48–62Hz
Power consumption: Max.1000VA
Compressed air • Airquality:accordingtoISO8573.1,class3 connection: • Min.pressureatinletofairfilterregulator:6bar • Max.pressureatinletofairfilterregulator:7bar • Requirementcompressedair: Standard – C800: 8m3 /h
• Min.internaldiameteroftheconnection:8mm • Max.lengthoftheconnection:5m • Max.temperaturedifferencebetweencompressedandlaboratoryair:10°C
Compressedairconnectionforadditionaltesterwillbedoubled.Fordetailplease refertotheabovementionedinformation.
THE FILAMENT YARN INSPECTIoN SYSTEM
USTER® TESTER 5-c800 10(11)
Gross weight of the Semiautomatic version: Approx.100kg basic installation Automatic version: Approx.110kg
Space required for the • Atavibration-freelocationinstallation of the • ManualorautomaticcountmeasurementsystemsmustbesetuponaseparateUSTER® TESTER 5-c800 table
585 mm658.5 mm
1429 mm
955 mm
THE YARN INSPECTIoN SYSTEM
Uster Technologies AGSonnenbergstrasse10CH-8610Uster/Switzerland
Phone+41433663636Fax +41433663637
www.uster.comsales@uster.com 02.14©Copyright2014UsterTechnologiesAG
Subjecttotechnicalmodifications
1712 mm
486.5 mm 968.5 mm
834 mm
257 mm
UsterTechnologieshasmadeallreasonableeffortstoensurethatallinformationisaccurateatthetimeofpublication.Herebyitisdeclaredthatalterationstotheproductmaybepossibleatanytime.Inthesecasestheinformationcontainedinthistechnicaldatasheetissubjecttochangewithoutnotice. February2014
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