Treatment of Textile Industrial Wastewater
Post on 07-May-2015
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TREATMENT OF TEXTILE INDUSTRIAL WASTEWATER FROM WATER JET LOOM MACHINE
Khanittha Charoenlarp Rajamangala University of Technology KrungthepThailand.
Introduction
The textile industry is a very diverse and broad manufacturing sector.
Yarn production. Fabric production. Finishing. Fabrication.
Yarn production
carding spinning
Fabric production
Weaving
Knitting
Finishing
Bleaching Dyeing
Printing Finishing
Fabrication
Introduction
Weaving is one of the primary methods of textile production.
It involves interlinking a set of vertical threads with a set of horizontal threads.
Weaving loom
Conventional loom
rapier loomAir jet loom Water jet loom
Water jet loom
Water jet loom
Advantage Wide variety of
fiber and yarn types.
Widely used for apparel fabrics.
Decreasing of noise.
Decreasing of damage yarn.
Disadvantage High amount of
wastewater. Wastewater
contaminate with oil and sizing agent.
Introduction
This sizing agent Polyvinyl alcohol Acrylic Lubricant substances
The oily wastes Objectionable odors Undesirable
appearance Toxic Limits oxygen
transfer
W astewater T reatment inTextile Industry
Biological treatment Dissolved air floatation Coagulation-flocculation Membrane process
Coagulation Flocculation Chemical coagulants cause formation of
a sludge phase that can be separated by density difference.
Major coagulants: Al2(SO4)3.14H2O (Alum) FeCl3.6H2O Fe2SO4
Destabilization
Electro-coagulation Defined:
Similar to Chemical
Coagulation
Destabilize Charged Particles
Physical Removal (Settling)
Electro-coagulation can remove a wide range of pollutants at the same time:
suspended solids dyes emulsion organic matters heavy metals
Objective
I nvestigating the efficiency of the me thod for treatment of wastewater fro
m water jet loom machine by compar ison between chemical coagulation a
nd electrocoagulation.
Method
Analysis of wastewater from jet loom machine
Chemical coagulation experiment Electrocoagulation experimental
1. Analysis of wastewater from jet loom machine
• The weaving wastewater from jet loom machine in Chonburee Province, Thailand was used in this study.
• The properties of wastewater to be analyzed were turbidity, suspended solid (SS), total solid (TS), oil content and chemical oxygen demand (COD).
Measurements
pH
conductrometer
turbidimeter
Measurements
Dissolved solid and suspended solid
2. Chemical coagulation experiment
The influence factors of the chemical coagulation condition Type and amount of coagulant Type and amount of coagulant aids pH Stirring rate
Chemical coagulation Parameter
Condition Value
10% aq of coagulant (mL)
1.0,2.0,3.0,4.0,5.0 and 6.0
0.1% aq of coagulant aids (mL)
1.0,2.0 and 3.0
pH 4,5,6,7,8, and 9
Rapid stirring rate (rpm)
100, 120 and 150
Slow stirring rate (rpm) 30,60,90,120,150 and 180
3. Electrocoagulati
onExperimental
Electrocoagulation parameter
Condition Value
Electrode material
Al and Fe
Electric potential (V)
20,25,30 and 35
Contact time (min)
30,60,90,120,150 and 180
Results
Properties of wastewater from water jet loom machine.
Parameter mean SD Standard Value
pH (25oC) 7.5 0.2 5.5-9
Turbidity (NTU) 188.7 4.1 -
COD (mg/L) 1601.1
317.5
120
SS (mg/L) 157.0 12.0 <50
TS (mg/L) 2969.0
98.6 <3000
Oil content (mg/L) 571.8 64.8 5.0
The influence factors of chemical coagulation
F-test at 0.05 level of significance.
Type and amount of coagulant, type and amount of coagulant aids, pH of solution and stirring rate were affected significantly with the efficiency of turbidity removal.
Effect of type and amount of coagulants
() 10% w/w aq Aluminum sulfate ( ) 10% w/w aq Ferrous sulfate () 10% w/w aq Ferric chloride
88%
Effect of pH
Effect of type and amount of coagulant aids
() 10%w/w aq aluminium sulfate + 0.01%w/w aq anionic polymer () 10%w/w aq aluminium sulfate + 0.01%w/w aq cationic polymer
Effect of stirring rate
Effect of stirring rate
The influence factors of electrocoagulation
F-test at 0.05 level of significance.
Electrode materials, Electric potential, and contact time were affected significantly with the efficiency of the turbidity removal.
Effect of electrode materials
() Aluminium electrode () iron electrode
The effect of electric potential and contact time
() 20V ()25V ()30V (x)35V
Conclusions
The significant influence on the treatment efficiency of chemical coagulation.
The type and amount of coagulant The type and amount of coagulant aids Initial of pH Stirring rate
Conclusions
The significant influence on the treatment efficiency of electrocoagulation.
Electrode material Electric potential Contact time
Optimum condition of chemical coagulation method
10% w/w of aluminum sulphate 80 mL and 0.01% w/w of cationic polymer 32 mL per 4 L of wastewater.
The mixture solution was rapidly stirred with 120 rpm for 1 min and then slowly stirred with 20 rpm for 20 min.
The removal efficiency of turbidity, COD and oil content were 89%, 85% and 71%, respectively.
Optimum condition of electrocoagulation method
Aluminum electrode with 35 volts and 150 min of contact time.
The removal efficiency of turbidity, COD and oil content were 99%, 97% and 87% respectively.
Acknowledgement
The authors would like to thank Rajamangala university of Technology Krungthep for the financial support and also grateful to Assist.Prof. Dr. Waraporn Tanakulrangsarn and Assist.Prof. Puangmanee Tantiwong for theirs valuable comments and suggestions.
Thank you for your attention
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