The Glenair Family of Qualified MIL-PRF-29504 Fiber Optic Termini
Post on 03-Feb-2022
11 Views
Preview:
Transcript
MIL
-DTL
-389
99C
onne
ctor
s
MIL-DTL-38999 Fiber OpticConnection System
Better Ferrule Design Translates to Better Optical PerformanceGlenair’s unique alignment techniques maximize optical performance and provide reliable,
repeatable interconnection of optical fibers. Ferrule design, critical to the performance of the termini, has traditionally relied on a machined stainless steel ferrule incorporating a precision micro drilled hole. Glenair’s unique precision ceramic ferrules, with concentricity and diametric tolerances controlled within a micron (.00004 of an inch) meet the needs of high bandwidth and low allowable insertion loss applications. In fact, Glenair’s ferrules are approximately 10 times more accurate than alternative designs, and have reduced insertion loss values from 1.5dB to less than .5dB (typical loss for Glenair termini is .3 dB).
Connector System Accomodates Both Fiber Optic and Electrical ContactsGlenair's MIL-PRF-29504/4 and /5 Qualified Fiber Optic Termini are specifically designed
for use in the D38999 Series III connector, and provide optimal performance when compared to other fiber optic termini. And because Glenair’s precision manufactured D38999 style connectors exactly conform to the MIL-DTL-38999 specification, they can accept standard size MIL-C-39029 size 16 electrical contacts as well.
NOTE: M39029/58-364 size 16 electrical pin contacts and M39029/56-352 size 16 electrical socket contacts may also be used in hybrid configurations with the M29504 fiber optic contact. So, for advanced, tactical optical, electrical or hybrid optical/electrical applications, Glenair’s MIL-DTL-38999 style connectors provide maximum flexibility and performance.
The Glenair Family of Qualified MIL-PRF-29504 Fiber Optic Termini and Composite MIL-DTL-38999 Type Connectors Provide Precise Optical Performance
PRODUCT FEATURES
Stainless Steel Body
Precision Ceramic Alignment Sleeves
Optional Stainless Steel Alignment Sleeves
Precision Ceramic Ferrule
Stainless Steel Protective Thread-On Cover
Size 16 Cavities Accept Both M29504 Fiber OpticContacts and M39029 Electrical Contacts
Concentric and Diametric Tolerances Controlledwithin One Micron (.00004 of an Inch)
Same Day Availability
Available from BTC Electronic Components, Inc. 1-800-526-2828 or 919-556-8900 www.btcelectronics.com
MIL-DTL-38999C
onnectors
APPLICATION NOTES
1. Assembly packaged in plactic bag and tag identified with manufacturer’s name and part number.2. Material/ Finish: Ferrule, Alignment Sleeve: Zirconia Ceramic/N.A. or Stainless Steel/Passivate. Terminus Assembly: Stainless Steel/Passivate Spacer, Spring, and cover: Stainless Steel/Passivate Shrink Tube: Kynar/N.A3. Alignment Sleeve & Protective Cover can also be ordered separately (Table II).4. Metric dimensions (mm) are indicated in parentheses.
5. Threaded protective cover must be retained using Thread locker “Loctite 222” prior to insertion and fully seated against Terminus body as shown. See Assembly Proce- dure on page B-8 for complete termination instruction.6. See 182-001S for Socket Terminus Polishing Tool.7. Recommended insertion/removal tool: P/N: M81969/14-03 or equivalent8. Consult factory for qualification status.
Product SeriesBasic NumberDash Number (Table I)K = StainlessSteel Alignment Sleeve(Omit for Ceramic Alignment Sleeve)
181-001-126 K
.346 (8.8) .246 (6.7)
.113 (2.9) .082 (2.1)
PROTECTIVE COVER ALIGNMENT SLEEVE(Included with Terminus)
1.132 (28.8)1.025 (26.0)
.537 (13.6)
Protective Cover
Alignment Sleeve
.080 (2.0) Max Dia. Cable
.500 (12.7)
.069 (1.8) Dia
Shrink Tube
Bottoming SurfaceSee Note 5
A Dia
.062 (1.6) Dia
.116 (3.0)
.114 (2.9)Dia
.110 (2.8)
.092 (2.3)
181-001Size 16 Fiber Optic Socket Terminus
MIL-PRF-29504/5
o o
.130 Maxo
Available from BTC Electronic Components, Inc. 1-800-526-2828 or 919-556-8900 www.btcelectronics.com
MIL
-DTL
-389
99C
onne
ctor
s
181-001Size 16 Fiber Optic Socket Terminus
MIL-PRF-29504/5
TABLE II: TERMINUS ACCESSORIESAssembly Dash
NumberTerminus
Accessories181-001-S Ceramic Alignment Sleeve
181-001-K Stainless Steel Alignment Sleeve
181-001-C Protective cover
TABLE I: FIBER SIZEAssembly
Dash NumberFiber Size
Core/Cladding**A Dia.
(Microns)Reference OnlyM29504/5-XXXX
181-001-125 9/125 (Singlemode) 125.5 M29504/5-4237*
181-001-126S 9/125 (Singlemode) 126 M29504/5-4238*
181-001-126 50/125 & 62.5/125 126 M29504/5-4239*
181-001-127 50/125 & 62.5/125 127 M29504/5-4046
181-001-142 100/140 142 M29504/5-4049
181-001-144 100/140 144 M29504/5-4050
181-001-145 100/140 145 N/A
181-001-156 62.5/125/155 (Polyimide) 156 M29504/5-4240*
181-001-157 62.5/125/155 (Polyimide) 157 M29504/5-4241*
181-001-173 100/140/172 (Polyimide) 173 M29504/5-4088
181-001-175 100/140/172 (Polyimide) 175 M29504/5-4242*
181-001-231 200/230 231 N/A
181-001-236 200/233 236 M29504/5-4243*
181-001-286 200/280 286 M29504/5-4244*
181-001-448 400/440 448 M29504/5-4245*
181-001-533 486/500 533 N/A* See Note 8** Consult factory for termini which accomodate 600 micron and 1000 micron plastic or glass fiber.
Available from BTC Electronic Components, Inc. 1-800-526-2828 or 919-556-8900 www.btcelectronics.com
MIL-DTL-38999C
onnectors
181-002Size 16 Fiber Optic Pin Terminus
MIL-PRF-29504/4
Product SeriesBasic NumberDash Number (Table I)
181-002-126
APPLICATION NOTES
1. Assembly packaged in plactic bag and tag identified with manufacturer’s name and part number.2. Material/ Finish: Ferrule, Alignment Sleeve: Zirconia Ceramic/N.A. or Stainless Steel/Passivate. Terminus Assembly: Stainless Steel/Passivate Shrink Tube: Kynar/N.A3. See 182-001P for Pin terminus Polishing Tool.
4. Metric dimensions (mm) are indicated in parentheses. 5. Recommended insertion/removal tool: P/N: M81969/14-03 or equivalent6. Consult factory for qualification status.7. See Glenair Assembly Procedure on page B-8 for complete termination instructions.
.783 (19.9)
.299 (7.6) / .295 (7.5)
.270 (6.9) / .262 (6.7).033 (0.8) / .029 (0.7).062 (1.6)
Dia A Dia.069 (1.8)
Dia
.080 (2.0)Max DiaCable
.500 (12.7)Shrink Tube
.130 Maxo
Available from BTC Electronic Components, Inc. 1-800-526-2828 or 919-556-8900 www.btcelectronics.com
MIL
-DTL
-389
99C
onne
ctor
s
TABLE I: FIBER SIZEAssembly
Dash NumberFiber Size
Core/Cladding**A Dia.
(Microns)Reference OnlyM29504/4-XXXX
181-002-125 9/125 (Singlemode) 125.5 M29504/4-4208*
181-002-126S 9/125 (Singlemode) 126 M29504/4-4209*
181-002-126 50/125 & 62.5/125 126 M29504/4-4210*
181-002-127 50/125 & 62.5/125 127 M29504/4-4040
181-002-142 100/140 142 M29504/4-4043
181-002-144 100/140 144 M29504/4-4044
181-002-145 100/140 145 N/A
181-002-156 62.5/125/155 (Polyimide) 156 M29504/4-4211*
181-002-157 62.5/125/155 (Polyimide) 157 M29504/4-4212*
181-002-173 100/140/172 (Polyimide) 173 M29504/4-4087
181-002-175 100/140/172 (Polyimide) 175 M29504/4-4213*
181-002-231 200/230 231 N/A
181-002-236 200/233 236 M29504/4-4214*
181-002-286 200/280 286 M29504/4-4215*
181-002-448 400/440 448 M29504/4-4216*
181-002-533 486/500 533 N/A
* See Note 6** Consult factory for termini which accomodate 600 micron and 1000 micron plastic or glass fiber.
181-002Size 16 Fiber Optic Pin Terminus
MIL-PRF-29504/4
Available from BTC Electronic Components, Inc. 1-800-526-2828 or 919-556-8900 www.btcelectronics.com
MIL-DTL-38999C
onnectors
181-048Size 16 Fiber Optic Dummy Pin Terminus
MIL-PRF-29504/4 & 5 Style
Product SeriesBasic NumberTerminus Size
181-048-16
APPLICATION NOTES
1. Assembly packaged in plactic bag and tag identified with manufacturer’s name and part number, space permitting.2. Material/ Finish: Terminus: High Grade Engineering Thermoplastic3. Recommended insertion/removal tool: P/N: M81969/14-03 or equivalent4. Metric dimensions (mm) are indicated in parentheses.
Dia. .062 (1.6)
Dia. .070 (1.8)Dia. .103 (2.6)
Dia. .130 (3.3)
1.370 (34.8)
.015 (0.4)x 45°
The Glenair Dummy Pin Terminus is designed to seal against the rear
grommet and interfacial seal of D38999 style connectors.
Available from BTC Electronic Components, Inc. 1-800-526-2828 or 919-556-8900 www.btcelectronics.com
MIL
-DTL
-389
99C
onne
ctor
s
MIL-PRF-29504 /4 & /5 Qualified Fiber Optic Termini
Performance Data
Signal discontinuities measured at 4 microseconds maximum with 0.5dB maximum change in optical transmittance during and after these tests.
Test reports and MIL-PRF-29504 qualification documentation available upon request.
TERMINI SPECIFICATIONS
Operating Temperature Range -65°C to +200°C
Thermal Cycling -65°C to +150°C
Thermal Shock -65°C to +150°C, 5 Cycles
Temperature Life +150°C for 1,000 Hours
Random Vibration 20 - 2,000Hz, 42.2 g’s
Shock (Half Sine) Pulse 40g Peak Load
Mechanical Shock MIL-S-901D, Grade A, type B, Class I
Mating Durability 500 Cycles, Cleaning after 100 Matings
Salt Spray 40 Hours (Terminus Only)
Cable Retention Force 25 Lbs. Depending on Cable Construction
Available from BTC Electronic Components, Inc. 1-800-526-2828 or 919-556-8900 www.btcelectronics.com
MIL-DTL-38999C
onnectors
1. Glenair Recommended Fiber Strip Dimensions:
Figure 1
2. Glenair Recommended Adhesives:
• Tra-Bond, Tra-Con BAF 113SC (Heat Cure 1 Hr. @ 65°C or 24 Hr. Air Cure). For applications -55° to +150°C.
• EPO-TEC 353ND (Ramped Heat Cure: 30 Min. @ 80°C, 30 Min. @ 100°C, 10 Min. @ 150°C). For applications -65°C to +150°C.
3. Termination Steps:
A. Install Terminus Shrink Sleeve B. Measure and Strip Fiber to Appropriate Length per Figure 1. C. Fill Syringe with Adhesive (No Air Bubble Should be Present). D. Completely Fill Terminus with Epoxy. E. Evenly Distribute Strength Member Over Rear of Terminus. F. Slide Sleeve to Base of Terminus and Heat Shrink using Heat Gun
(Do Not Overheat the Fiber). G. Clean Terminus Body Using Isopropyl Alcohol. H. Add a Small Bead of Epoxy to the Tip of the Terminus (See Figure 2).
Figure 2
181-001 and -002 TerminiAbbreviated Termination Procedure
1.200 + .03
Outer Jacket.700 + .03
.230 + .15
Strength Member Buffer Bare Fiber
Outer Jacket
Strength Member
.950 + .03
.300 + .03
Buffer
.230 + .03
Bare Fiber
Socket Terminus, P/N 181-001-*** Pin Terminus, P/N 181-002-***
.170
Socket Terminus, P/N 181-001-*** Pin Terminus, P/N 181-002-***
Strength Member .170Outer Jacket
Shrink TubingSmall Bead of Epoxy
StrengthMember
OuterJacket
Shrink TubingSmall Bead of Epoxy
Available from BTC Electronic Components, Inc. 1-800-526-2828 or 919-556-8900 www.btcelectronics.com
MIL
-DTL
-389
99C
onne
ctor
s
181-001 and -002 TerminiAbbreviated Termination Procedure
4. Cure Termination using Curing Oven.5. Cleave Excess Fiber using Fiber Scribe.6. Polishing Procedure:
• STEP 1: Use 9 Micron Diamond Film to Remove adhesive. • STEP 2: Use 3 Micron Diamond Film to Polish. • STEP 3: Use 1 Micron Diamond Film for Final Polish.
• STEP 4 (Singlemode Only): Polish using 65-70 Shore Rubber Pad and with .1 or .3Micron Diamond Film.
7. Visually Inspect Fiber Termination at 200X Magnification. Core Area Must be Free of Epoxy, Scratches, Pits, and Cracks.
Acceptable Unacceptable
Figure 3
8. Socket Terminus Alignment Sleeve and Protective Cover Installation:
• Install Ceramic Sleeve. • Apply "Loctite 222" on 3 Full Threads of the Terminus • Screw Protective Cap onto Terminus Until Fully Seated.
Figure 4
Small ScratchesCore
Cladding
Protective Cover
AlignmentSleeve
Strength Member Outer Jacket
Shrink Tubing
Bottoming ShoulderLoctite 222
Socket Terminus, P/N 181-001-***
Available from BTC Electronic Components, Inc. 1-800-526-2828 or 919-556-8900 www.btcelectronics.com
MIL-PRF-28876 C
onnectors
181-040M29504/15 Style Front Release Socket Terminus
Size 16
APPLICATION NOTES
1. Assembly packaged in plastic bag and tag identified with manufacturer’s name and part number2. Material/ Finish: Alignment Sleeve, Ferrule: Zirconia Ceramic/ N.A. Protective cover: Spring Alloy / Nickel Terminus Assembly: Stainless Steel / Passivate Retaining Clip: Spring Alloy / N.A. Seal: Fluorosilicone
Crimp Sleeve: Brass Alloy / Nickel3. Alignment Sleeve Assembly and Crimp Sleeve may be ordered separately (Tables II and III)4. Metric dimensions (mm) are in parentheses.5. Dummy Terminus: Part Number 181-0516. Dimension to be measured when installed into insert equivalent fixture per MIL-PRF-29504/15
Product SeriesBasic NumberDash Number (Table I)
181-040-1260 C NN = Alignment Sleeve Assembly Not required (Omit to receive Alignment Sleeve)Crimp Sleeve Designator Omit if None (See Table II)
TABLE I: DASH NUMBERAssembly
Dash NumberA
Dia (Microns)
1250 126.0125.0
1255 126.5125.5
1260 127.0126.0
1270 128.0127.0
1420 143.0142.0
Consult Factory for Additional Sizes
TABLE II: CRIMP SLEEVEDESIGNATOR
Designator CableDiameter
PartNumber
C 2.0-2.4 mm(MIL-Spec)
265-008
TABLE III: TERMINUS ACCESSORIES
Part Number Accessory
265-010 Alignment Sleeve Assembly
182-012 Crimp Tool
182-013 Insertion Tool, Straight
182-014 Insertion Tool, 90°
182-015 Removal Tool
182-016 Alignment Sleeve Assembly Insertion/Removal Tool
182-017 Hand Polishing Tool
.955 (24.3) Max
.800 (20.3) Max.277 (7.0).267 (6.8)
(See Note 6)
.158(4.0)Max
AlignmentSleeve
Protective Cover
A DiaFerruleHole
.118 (3.0)
.115 (2.9)Dia
Environmental Seal
Retaining Clip
Crimp Sleeve(See Note 3)
.080 (2.0)
.074 (1.9)Dia
.118 (3.0)
.114 (2.9)Dia
TerminusAssembly
Ferrule
.158(4.0)Min
Available from BTC Electronic Components, Inc. 1-800-526-2828 or 919-556-8900 www.btcelectronics.com
MIL
-PRF
-288
76
Con
nect
ors
Product SeriesBasic NumberDash Number (Table I)
181-039-1260 CC = Crimp Sleeve Designator Omit if None (See Table II)
APPLICATION NOTES
1. Assembly packaged in plastic bag and tag identified with manufacturer’s name and part number.2. Material/ Finish: Ferrule: Zirconia Ceramic/ N.A. Terminus Assembly: Stainless Steel/ Passivate Retaining Clip, Spring Washers: Spring Alloy / N.A. Seal: Fluorosilicone Crimp Sleeve: Brass Alloy/Nickel
3. Crimp Sleeve may be ordered separately (Table II).4. Metric dimensions (mm) are in parentheses5. Dummy Terminus: Part Number 181-0516. Dimension to be measured when installed into insert equivalent fixture per MIL-PRF-29504/14
181-039M29504/14 Style Front Release Pin Terminus
Size 16
TABLE I: DASH NUMBERAssembly
Dash NumberA
Dia (Microns)
1250 126.0125.0
1255 126.5125.5
1260 127.0126.0
1270 128.0127.0
1420 143.0142.0
Consult Factory for Additional Sizes
TABLE II: CRIMP SLEEVEDESIGNATOR
Designator CableDiameter
PartNumber
C 2.0-2.4 mm(MIL-Spec)
265-008
TABLE III: TERMINUS ACCESSORIES
Part Number Accessory
182-012 Crimp Tool
182-013 Insertion Tool, Straight
182-014 Insertion Tool, 90°
182-015 Removal Tool
182-017 Hand Polishing Tool
.900 (22.9) Max
Spring Washers
.384 (9.8)
.372 (9.4)(See Note 6)
.102 (2.6)Max Dia
A DiaFerruleHole
Environmental Seal
Retaining Clip
Crimp Sleeve(See Note 5)
.080 (2.0)
.074 (1.9)Dia
.118 (3.0)
.114 (2.9)Dia
TerminusAssembly
.158(4.0)Min
.0788
.0787Dia
Ferrule
Available from BTC Electronic Components, Inc. 1-800-526-2828 or 919-556-8900 www.btcelectronics.com
MIL
-PRF
-288
76
Con
nect
ors
APPLICATION NOTES
1. Assembly packaged in plastic bag and tag identified with manufacturer’s name and part number and date code.2. Material/ Finish: Terminus Body: Stainless Steel/Passivate Retaining Clip: Spring Alloy/Nickel Seal: Fluorosilicone3. Dummy terminus is designed to meet the general requirements of MIL-PRF-29504/03.4. Dimension to be measured when installed into insert equivalent fixture per MIL-PRF-29504/03.
Terminus Body
.557 (14.2)
.537 (13.6)
Environmental Seal
Retaining Clip .070/.050(1.8/1.3)
See Note 4
.102 (2.6)Dia
.118 (.299)
.114 (.289)Dia
181-051M29504/03 Style Dummy Terminus
Size 16
TABLE III: TERMINUS ACCESSORIES
Part Number Accessory
182-013 Insertion Tool, Straight
182-014 Insertion Tool, 90°
182-015 Removal Tool
Available from BTC Electronic Components, Inc. 1-800-526-2828 or 919-556-8900 www.btcelectronics.com
Next Generation
(NGCO
N)
181-043Rear Release Genderless Terminus
for Next Generation (NGCON) Fiber Optic Connectors
Product SeriesBasic NumberDash Number (Table I)M - MultimodeS - Singlemode
181-043-126 M
APPLICATION NOTES
1. Assembly packaged in plastic bag and tag identified with manufacturer’s name and part number.2. Material/Finish: Ferrule: Zirconia Ceramic/N.A. Terminus Assembly: Stainless Steel/Passivate Retaining Clip: Spring Alloy/N.A. Spring: High Tensile Stainless Steel/Passivate O-Ring: Fluorosilicone Crimp Sleeve: Brass Alloy/Nickel.3. Recommended Removal Tool: NAVSEA DWG TBD.4. See 182-XXXP for Pin Terminus Polishing Tool.5 Crimp Sleeve may be ordered separately (Table II).6. Metric dimensions (mm) are indicated in parentheses.
TABLE I: DASH NUMBERASSEMBLY
DASH NUMBERA
DIA.
181-043-125 125
181-043-1255 125.5
181-043-126 126
181-043-127 127
181-043-142 142
181-043-145 145
181-043-156 156
181-043-157 157
181-043-173 173
181-043-175 175
181-043-236 236
181-043-285 285
181-043-448 448
.078 (2.0) Max Dia.
.122 (3.1) Max Dia..091 (2.3)
Max Dia.
1.25 mm Dia.
.269 (6.8)
1.167 (29.6) Max
.228 (5.8)Max
A Dia.
O-Ring
Washer, Retaining
Clip
Spring, FlatCrimp Sleeve(See Note 5)
PROTOTYPE
DESIGN
CONSULT FACTORY FOR LATEST
SPECIFICATIONSPROTOTYPE
DESIGN
CONSULT FACTORY FOR LATEST
CONFIGURATION
Available from BTC Electronic Components, Inc. 1-800-526-2828 or 919-556-8900 www.btcelectronics.com
GFO
CA
Con
nect
ors181-050
M29504/16 Style GFOCA Genderless Terminus for Use with M83526/16/17 Style
Hermaphroditic Connectors
APPLICATION NOTES
1. Assembly packaged in plastic bag and tag identified with manufacturer’s name and part number.2. Material/ Finish: Ferrule: Zirconia Ceramic/ N.A. Terminus Assembly: Stainless Steel/ Passivate Spring: High Tensile Stainless Steel/ Passivate Sliding Sleeve: Stainless Steel/ Passivate Retaining Ring: Stainless Steel/ Passivate
3. Insertion/Removal Tool: Consult factory4. Consult factory for assembly and termination tools.5. For Glenair GFOCA connector product, refer to Glenair 180-116 and 180-117 drawings (Pages F-4 and F-6).6. Metric dimensions (mm) are indicated in parentheses.7. Crimp sleeve: See 265-008.
1.043 (26.49)Max1.034 (26.3) Min
1.275 (32.4) Max
Sealing Feature.253 (6.4) Max.246 (6.2) MinA Dia
2.5 mm Dia
Ferrule
Ferrule Housing Spring
Retaining Ring
Sleeve
Product SeriesBasic NumberDash Number(Table I)Add “C” to includeCrimp Sleeve (Omit for None)
181-050-1260 C TABLE I: DASH NUMBERAssemblyDash No.
A Dia (mm)Max Min
Fiber Type(Typical)
181-050-1250 .1260 .1250 SM
181-050-1255 .1265 .1255 SM
181-050-1260 .1270 .1260 SM & MM
181-050-1270 .1280 .1270 MM
181-050-1420 .1430 .1420 MM
181-050-2300 .2340 .2300 MM
SM = SinglemodeMM = Multimode
Available from BTC Electronic Components, Inc. 1-800-526-2828 or 919-556-8900 www.btcelectronics.com
181-011Fiber Optic Socket Terminus
Size 16 Front Releasewith Protective Cover Alignment Sleeve
APPLICATION NOTES
1. Assembly packaged in plastic bag and tag identified with manufacturer's name and part number.2. Material/Finish: Ferrule: Zirconia Ceramic/N.A. Protective Cover: Spring Alloy Terminus Assembly: Stainless Steel/Passivate Spring Material: Stainless Steel Passivate Spring Clip: Spring Alloy O-Ring: Fluorosilicone Crimp Sleeve: Brass Alloy/Nickel
3. Alignment Sleeve with Protective Cover and Crimp Sleeve may be ordered separately (Table II).4. Consult factory for termination and assembly tools/procedures.5. Metric dimensions (mm) are in parentheses.
Product SeriesBasic NumberDash Number (Table I)
181-011-126
Crimp SleeveP/n 265-002(See Note 3)
Spring Clip
.71 (18.0)
.077 (2.0) Dia
O-ring
.85 (21.6)
.16 (4.1)
.116
Dia
Protective CoverWith Alignment Sleeve(See Note 3)
(3.0).115 (3.0)
Dia
ADia
Available from BTC Electronic Components, Inc. 1-800-526-2828 or 919-556-8900 www.btcelectronics.com
181-011Fiber Optic Socket Terminus
Size 16 Front Releasewith Protective Cover Alignment Sleeve
TABLE I: DASH NUMBERAssemblyDash No.
Fiber SizeCore/Cladding
A Dia(mm)
125 9/125 (Singlemode) .125
126 50/125 .126
126 62.5/125 .126
142 100/140 .142
156 62.5/125/155 (Polyimide) .156
175 100/140/172 (Polyimide) .175
233 200/225 .233
236 200/230 .236
280 200/280 .286
440 400/440 .448
TABLE II: TERMINUS ACCESSORIESAssemblyDash No.
Terminus Accessories
181-011-S Protective Cover withCeramic Alignment Sleeve
181-011-K Protective Cover withStainless Steel Alignment Sleeve
182-005S Socket Terminus Polishing Tool
265-002 Crimp Sleeve
182-015 Removal Tool
182-016 Alignment Sleeve Insertion/Removal Tool
182-014 Insertion Tool, 90°
182-013 Insertion Tool, Straight
182-012 Crimp Tool
Available from BTC Electronic Components, Inc. 1-800-526-2828 or 919-556-8900 www.btcelectronics.com
181-012Fiber Optic Pin Terminus
Size 16 Front Release
Product SeriesBasic NumberDash Number (Table I)
181-012-126
Crimp SleeveP/n 265-002(See Note 5)
ADia
O-Ring
Spring ClipSpring
.94 (23.9)
.54 (13.7)
.16 (4.1)
Ferrule
.116 (3.0) Dia
.077 Dia
(2.0)
APPLICATION NOTES
1. Assembly packaged in plastic bag and tag identified with manufacturer's name and part number.2. Material/Finish: Ferrule: Zirconia Ceramic/N.A. Protective Cover: Spring Alloy/Nickel Terminus Assembly: Stainless Steel/Passivate Spring Material: Stainless Steel Passivate Spring Clip: Spring Alloy/N.A. O-Ring: Fluorosilicone Crimp Sleeve: Brass Alloy/Nickel
3. Alignment Sleeve with Protective Cover and Crimp Sleeve may be ordered separately (Table II).4. Consult factory for termination and assembly tools/procedures.5. Metric dimensions (mm) are in parentheses.
Available from BTC Electronic Components, Inc. 1-800-526-2828 or 919-556-8900 www.btcelectronics.com
181-012Fiber Optic Pin Terminus
Size 16 Front Release
TABLE I: DASH NUMBERAssemblyDash No.
Fiber SizeCore/Cladding
A Dia(mm)
125 9/125 (Singlemode) .125
126 50/125 .126
126 62.5/125 .126
142 100/140 .142
156 62.5/125/155 (Polyimide) .156
175 100/140/172 (Polyimide) .175
233 200/225 .233
236 200/230 .236
280 200/280 .286
440 400/440 .448
TABLE II: TERMINUS ACCESSORIESAssemblyDash No.
Terminus Accessories
265-002 Crimp Sleeve
182-015 Removal Tool
182-005P Pin terminus Polishing Tool
182-014 Insertion Tool, 90°
182-013 Insertion Tool, Straight
182-012 Crimp Tool
Available from BTC Electronic Components, Inc. 1-800-526-2828 or 919-556-8900 www.btcelectronics.com
Fiber Optic
Tool Kits
Key Components
Optical Power Meter
Battery-OperatedLED Source
Battery-Operated Curing Oven 200X MicroscopeBattery-Operated
Turn-Key Termination of MIL-PRF-29504/04 and /05 Fiber Termini
Singlemode or Multimode
110 Volt or 220 Volt
Complete Kit With All Tools, Instrumentsand Consumables
Power Meter
LED Source
200X Microscope
Polishing Media
Curing Oven
Hand Tools
Epoxies, Wipes and Swabs
Portable “Fiber Optic Lab In A Box” for Field Termination and Repair of D38999 Optical InterconnectsOur termination kit allows fi eld technicians the convenience of on-site optical fi ber termination. Each kit contains jacket strippers, polishing tools, hand tools, light source, power meter and microscope as well as a full complement of consumables including epoxy, polishing media, swabs and adhesives.
and /05 Fiber Termini
Portable “Fiber Optic Lab In A Box” for Field Termination and Portable “Fiber Optic Lab In A Box” for Field Termination and
187-017Glenair Fiber Optic Termination Kit
for MIL-PRF-29504/4 & /5 Termini (181-001 & 002)
Available from BTC Electronic Components, Inc. 1-800-526-2828 or 919-556-8900 www.btcelectronics.com
Fibe
r Opt
ic
Tool
Kits187-017
Glenair Fiber Optic Termination Kit for MIL-PRF-29504/4 & /5 Termini (181-001 & 002)
PARTS LISTItem No.
PartDescription Quantity
1 Terminus Procedure (Laminated) 1
2 Pin Termini for 62.5/125 Fiber (181-002-126) 10
3 Socket Termini for 62.5/125 Fiber (181-001-126) 10
4 Polishing Tool, Pin Terminus (181-001P) 1
5 Polishing Tool, Socket Terminus (181-001S) 1
6 Terminus Swabs (Glenair 50/Pkg) (187-024) 1
7 Spare Ceramic Alignment Sleeve (181-001-S) 10
8 Plastic Dust Cover, ST (2.5 mm Dia) (F.I.S.) 10
9 Plastic Dust Cover, Termini (.062” Dia) (CAPLUG) 10
10 Hard Shell Tool Case with Foam (Fibertron) 1
11 Custom Diecut Foam Insert (CHI Case) 1
12 Multi-Cure Oven with Curing Block (9050) (Fibertron) 1
13 D38999 Ferrules Curing Block (Fibertron) 1
14 Microscope, 200X (Noyes) 1
15 Microscope Adapter for D38999 (Noyes) 1
16 Scribe, Fiber (Fibertron) 1
17 Kevlar Shear (Clauss) 1
18 No-Nic Stripper, Gold (Clauss) 1
19 No-Nic Stripper, Blue (Clauss) 1
20 Autocleaner (Netpec) 1
21 Jacket Stripper, T5 (Clauss) 1
22 Alcohol Dispenser, 4 Oz. (F.I.S.) 1
23 Ruler, 6” (Fibertron) 1
24 Diamond Polishing Film, 9 Microm, 6 x 6 (3M) 4
25 Diamond Polishing Film, 3 Micron, 6 x 6 (3M) 6
26 Diamond Polishing Film, 1 Micron, 6 x 6 (3M) 6
27 Resilient Rubber Pad (3M) 1
28 Glass Polishing Plate, 8” x 8” (Fibertron) 1
29 Cleaning Wire (F.I.S.) 1
30 Compressed Air (Fibertron) 1
31 Kim-Wipes (Kimberly-Clark) 1
32 Continuity Test, ST (F.I.S.) 1
33 Epoxy Applicator (Syringe) (Fibertron) 10
34 Mini Foam Swab, 2.5 mm (F.I.S.) 50
35 Tra-Bound Adhesive (Tra-Con) 10
36 Insert/Removal Tool 5
37 LED Source W.D38999 Aptr, 1300nm Wvlngth (Rifocs) 1
38 Power Meter W/D38999 Aptr, 1300nm Wvlngth (Rifocs) 1
39 ST Adapter for Power meter (Rifocs) 1
40 ST Adapter for LED Source (Rifocs) 1
41 Instant Adhesive (Loctite Corp.) 1
Product SeriesBasic NumberVoltage 110 or 220MM = MultimodeSM = Singlemode
187-017 110-MM
FOR USEWITH
MIL-PRF-29504/4 & /5 TERMINI
Available from BTC Electronic Components, Inc. 1-800-526-2828 or 919-556-8900 www.btcelectronics.com
Fibe
r Opt
ic
Tool
Kits187-018
Glenair Fiber Optic Termination Kitfor Front Release 181-011 & -012 Termini
PARTS LISTItem No.
PartDescription Quantity
1 181-011 & 181-012 Terminus Priocedure (Laminated) 1
2 Pin Termini for 62.5/125 Fiber (181-012-126) 10
3 Socket Termini for 62.5/125 Fiber (181-011-126) 10
4 Polishing Tool, Pin, Front Release (182-005P) 1
5 Polishing Tool, Socket, Front Release (182-005S) 1
6 Terminus Swabs (Glenair 50/Pkg) (187-045) 1
7 Plastic Dust Cover, ST (2.5 mm Dia) (F.I.S.) 10
8 Plastic Dust Cover, Termini (.062” Dia) (CAPLUG) 10
9 Hard Shell Tool Case with Foam (Fibertron) 1
10 Custom Diecut Foam Insert (CHI Case) 1
11 Multi-Cure Oven with Curing Block (9050) (Fibertron) 1
12 D38999 Ferrules Curing Block (Fibertron) 1
13 Microscope, 200X (Noyes) 1
14 Microscope Adapter for D38999 (Noyes) 1
15 Scribe, Fiber (Fibertron) 1
16 Kevlar Shear (Clauss) 1
17 No-Nic Stripper, Gold (Clauss) 1
18 No-Nic Stripper, Blue (Clauss) 1
19 Autocleaner (Netpec) 1
20 Jacket Stripper, T5 (Clauss) 1
21 Alcohol Dispenser, 4 Oz. (F.I.S.) 1
22 Ruler, 6” (Fibertron) 1
23 Diamond Polishing Film, 9 Microm, 6 x 6 (3M) 4
24 Diamond Polishing Film, 3 Micron, 6 x 6 (3M) 6
25 Diamond Polishing Film, 1 Micron, 6 x 6 (3M) 6
26 Resilient Rubber Pad (3M) 1
27 Glass Polishing Plate, 8” x 8” (Fibertron) 1
28 Cleaning Wire (F.I.S.) 1
29 Compressed Air (Fibertron) 1
30 Kim-Wipes (Kimberly-Clark) 1
31 Continuity Test, ST (F.I.S.) 1
32 Epoxy Applicator (Syringe) (Fibertron) 10
33 Mini Foam Swab, 2.5 mm (F.I.S.) 50
34 Tra-Bound Adhesive (Tra-Con) 10
35 LED Source W/D38999 Aptr, 1300nm Wvlngth (Rifocus) 1
36 Power Meter W/D38999 Aptr, 1300nm Wvlngth (Rifocus) 1
37 ST Adapter for Power meter (Rifocus) 1
38 Crimp Tool for 181-011 & 181-012 Termini (Kitco F.O.) 1
39 ST Adapter for LED Source (Rifocus) 1
40 Terminus Removal Tool, Front Release (Kitco) 1
41 Alignment Sleeve Removal Tool (Kitco) 1
Product SeriesBasic NumberVoltage 110 or 220MM = MultimodeSM = Singlemode
187-018 110-MM
FOR USEWITH GLENAIRFront Release181-011 & 012
TERMINI
Available from BTC Electronic Components, Inc. 1-800-526-2828 or 919-556-8900 www.btcelectronics.com
Fibe
r Opt
ic
Tool
Kits182-001
Fiber Optic Polishing Tool for 181-001 and 181-002 Termini
1.500(38.1)DIA
.550(14.0)Max
.320 (8.1) Max
S
P 1.500(38.1)DIA
APPLICATION NOTES
1. Assembly packaged in plastic bag and tag identified with manufacturer's name and part number.2. Assembly marked with “PIN” or “SKT” and part number.
3. Material/Finish: Stainless Steel/Passivated.4. Metric Dimensions (mm) are indicated in parentheses.
Product SeriesBasic NumberDesignation Symbol S = Socket Terminus P = Pin terminus
182-001 S WW = Wet Polish Supplied with V-Grooves (Omit for Dry Polish)
Available from BTC Electronic Components, Inc. 1-800-526-2828 or 919-556-8900 www.btcelectronics.com
Fiber Optic
Tool Kits
182-002 Fiber Optic Polishing Tool for
181-006 Test Probe
1.500(38.1)DIA
.940(23.9)DIA
APPLICATION NOTES
1. Assembly packaged in plastic bag and tag identified with manufacturer's name and part number.2. Assembly marked with “TEST PROBE” and part number.
3. Material/Finish: Stainless Steel/Passivated.4. Metric Dimensions (mm) are indicated in parentheses.
Product SeriesBasic NumberW = Wet Polish Supplied with V-Grooves (Omit for Dry Polish)
182-002 W
Available from BTC Electronic Components, Inc. 1-800-526-2828 or 919-556-8900 www.btcelectronics.com
Fibe
r Opt
ic
Tool
Kits182-005
Fiber Optic Polishing Toolfor 181-011 and 181-012 Front Release Termini
.480(12.2)
.740(18.8)
S
P 1.500(38.1)DIA
1.500(38.1)DIA
Product SeriesBasic NumberDesignation Symbol S = Socket Terminus P = Pin terminus
182-005 S WW = Wet Polish Supplied with V-Grooves (Omit for Dry Polish)
APPLICATION NOTES
1. Assembly packaged in plastic bag and tag identified with manufacturer's name and part number.2. Assembly marked with “PIN” or “SKT” and part number.
3. Material/Finish: Stainless Steel/Passivated.4. Metric Dimensions (mm) are indicated in parentheses.
Available from BTC Electronic Components, Inc. 1-800-526-2828 or 919-556-8900 www.btcelectronics.com
Fiber Optic
Tool Kits
182-006Fiber Optic Socket Polishing Tool
APPLICATION NOTES
1. Termini and springs to be shipped loose. Consult factory for details.2. Material/ Finish: Stainless Steel/ Passivate.3. Assembly packaged in plastic bag and tag identified with manufacture’s name and part number.4. Metric dimensions (mm) are indicated in parentheses.
Product SeriesBasic NumberDesignation Symbol S = Socket Terminus P = Pin terminus
182-006 S WW = Wet Polish Supplied with V-Grooves (Omit for Dry Polish)
1.50 (38.1) Max
1.50 (38.1) Max
1.083 (27.5) Max
Light Force Spring
Light Force Spring
S P
Available from BTC Electronic Components, Inc. 1-800-526-2828 or 919-556-8900 www.btcelectronics.com
Fibe
r Opt
ic
Tool
Kits182-007
Fiber Optic Termini Polishing Toolfor 181-045 2.5 mm Termini
Product SeriesBasic Number
182-007 WW = Wet Polish Supplied with V-Grooves (Omit for Dry Polish)
.0989 (2.5)
.0985 (2.5)
.0002
.162 (4.1) Min
.0002 -A-
-A-
R.047 (1.2) Min
64
X
See Note 1
1.260 (32.0) Dia Min
.1775 (4.5)–.005 (0.1)
APPLICATION NOTES
1 Assembly marked with part number, 06324 and date code.2. Material/ Finish: Stainless Steel/Pasivated3. Metric dimensions (mm) are in parentheses.
Available from BTC Electronic Components, Inc. 1-800-526-2828 or 919-556-8900 www.btcelectronics.com
Fiber Optic
Tool Kits
Glenair Fiber Optic Termini Cleaning Procedure
Glenair has developed exactingly dimensioned cleaning swabs for cleaning difficult-to-clean, recessed socket termini.
Each swab's foam tip is the perfect size to clean both the alignment sleeve and the glass core area of the fiber.
Please follow these instructions when cleaning fiber optic termini:
1. Remove loose contamination with a dry swab.2. Blow pressurized, filtered air (or instrument grade
canned air) onto terminus end face.3. Inspect end face using 10X magnification minumum.4. If contamination is still present, take the following measures:
A. Soak swab foam tip with 99%+ pure alcohol.
B. Wipe the wet swab across the terminus end face.
C. Wipe a dry swab across the terminus end face immedi-ately to guard against potential air-dried alcohol film residue.
Glenair Recommends the Following Procedure forCleaning Glenair Fiber Optic Termini:
Available from BTC Electronic Components, Inc. 1-800-526-2828 or 919-556-8900 www.btcelectronics.com
Fibe
r Opt
ic
Tool
Kits187-021
Fiber Optic Cleaning Swab1.25 mm Cletop
Product SeriesBasic Number
187-021
4.00 (101.6)
187-021 Is SuppliedWith 5 Swabs/Bag
.50 (12.7)
1.25 Mm Cletop
APPLICATION NOTES
1. Bag & tag with manufacturer’s name and P/N, space permitting.2. Metric dimensions (mm) are indicated in parentheses.
Available from BTC Electronic Components, Inc. 1-800-526-2828 or 919-556-8900 www.btcelectronics.com
Fiber Optic
Tool Kits
187-024Fiber Optic Cleaning Swab
for Part 181-001 Socket Terminus
APPLICATION NOTES
1. Bag & tag with manufacturer’s name and P/N, space permitting.2. Metric dimensions (mm) are indicated in parentheses.
Product SeriesBasic Number
187-024
187-024 is Suppliedwith 50 Swabs/Bag
6.3 (160.0)
.50 (12.7)
1.25 mm Foam
Available from BTC Electronic Components, Inc. 1-800-526-2828 or 919-556-8900 www.btcelectronics.com
Fibe
r Opt
ic
Tool
Kits187-045
Fiber Optic Cleaning Swab2.00 mm and 2.50 mm Cletop
APPLICATION NOTES
1. Bag & tag with manufacturer’s name and P/N, space permitting.2. Metric dimensions (mm) are indicated in parentheses.
Product SeriesBasic Number
187-045
2.50 mm Cletop
.75
187-045 is Suppliedwith 5 Swabs/Bag
.75 (19.1)
2.00 mm Cletop
6.5 (165.1)(Ref Only)
(19.1)
Available from BTC Electronic Components, Inc. 1-800-526-2828 or 919-556-8900 www.btcelectronics.com
top related