Transcript
U.S.A.GRUNDFOS Pumps Corporation17100 W. 118th TerraceOlathe, Kansas 66062Telephone: 913.227.3400Fax: 913.227.3500
www.grundfos.com
L-BP-TL-032 4/04PRINTED IN USA
Being responsible is our foundationThinking ahead makes it possible
Innovation is the essence
CanadaGRUNDFOS Canada, Inc.2941 Brighton RoadOakville, OntarioL6H 6C9Phone: 905.829.9533Fax: 905.829.9512
MexicoBombas GRUNDFOS de Mexico S.A. de C.V.Boulevard TLC No. 15Parque Industrial Stiva AeropuertoC.P. 66600 Apodaca, N.L. MexicoPhone: 011.52.81.8144.4000Fax: 011.52.81.8144.4010
GRUNDFOSBoosterpaQ® QUICK OPERATIONS GUIDE
GRUNDFOSBoosterpaQ® TECHNICAL SUPPORT
FOR TECHNICAL SUPPORT:Contact your local Authorized BoosterpaQ® Distributor!
BoosterpaQ® Nameplate(located on the base, either under the
control panel or between pumps 1 & 2)
Please have the nameplate information readily availablewhen placing a call to your BoosterpaQ Distributor:
Serial No. • Model • P/N
P/N: 91131283
P/N: 91131781
Date Code: 0317
Weight: 1860 Lbs.Serial No.: 0583
Made inFresno, CA
USPackaged Pumping System
38PK
TEST NO.:
For Use WithElectrical Panel Assembly
MEH2CR32-3-2/2CRE16-403 x 460V PMU
LISTED
C USUL®
BoosterpaQ
Page 1
Set Asystem time x sSet Amin. sequence x sSet A *medium sequence x sSet Acontrol function normalSet A press. 4-20mA1 0 psi 145 psiSet Aprepress measuring onSet A prepress. 4-20mA2 0 psi 145 psiSet Ainfluence offSet Ainput 4 offSet Ahydraulic parallelSet A 12------pump priority 11------Set Amin. speed 0%Set Amax. limit x psiSet Amin. limit x psiSet Amin. limit operation xSet Amin. prepressure x psi
>>>End of menu<<<
Pump 1 *maximum head x psiPump 1maximum flow 100%Pump 1 *running hours x hPump *start time 1.0s
>>>End of menu<<<Pump 2 *maximum head x psiPump 2 *running hours x hPump *start time 1.0s
>>>End of menu<<<
Setting Menu
Set A 12------PFU press.
Set
200
207
213
212
226
208
209
210
211
211
Enter
100
101
102
103
104
105
107
106
108
Zone A setp. influencesetpoint max. x psiZone A setp. influenceremote x psiZone A setp. influencesetpoint act. x psi
>>>End of menu<<<
Esc
Basic Menu1 2 - - - - - -
StatusConfiguration 12345678set to zoneConfigurationpresettingConfiguration dayclock hh:mmh dd-mm-yyConfiguration *autom. summertime onConfigurationalarm suppression offConfigurationpump comm. alarm onConfiguration *cust. entry code 000000Configuration *PCU RelaysConfiguration PMUGrundfos xxxxxx/yywwConfiguration PFU*Grundfos xxxxxx/yyww
*>>>End of menu<<<
AA- - - - - -
Set Asetpoint max. x psiSet Aon/off x psiSet Aunit psiSet A
clock programSet A
setp. influenceSet Azone name:Set Astand-by pumps xSet Apump change xSet Apump change at hh:mmSet Azone configuration
pump 1*
pump 2*>>>End of menu<<<
Enter
204
205
206
214
219
216
220
217
222
235
227
223
228
229
230
231
232
233
234
232
233
234
Esc
Clock program
>>>End of menu<<<
Setp. influenceprogressive infl off
>>>End of menu<<<
201
202
Esc
*Available onlywhen service code is
activated (Display 106).
402
Esc
Zone A 12-----PFU 8 press.
111
NOTE: Caution changingthis value will reset the PMU.
Entry CodePlease enter: XXXXXX(This is Service Code)
GRUNDFOSPMU2000 LCD DISPLAY OVERVIEW
Pump Status Menu
Pump 1 in APump 2 in A>>>End of menu<<<
Pumpstatus
Enter
Esc
Pump 1maximum head x psiPump 1default setpointPump 1 running hoursrunning hours x hPump 1start time x s >>>End of menu<<<
504
508
Pump 2maximum headPump 2running hours >>>End of menu<<<
504
508Fault Indication Menu
Alarm 1
Alarm 2
600
EXAMPLE OF 2-PUMP SYSTEM
Status 1 2 - - - - - -
On/Off MenuZone A press;switched to onPump 1switched to onPump 2switched to on >>>End of menu<<<
300
301
301
On/Off
EnterEsc
Zone Status Menu
Zone APFU press. 123-----
Zonestatus
Enter
Zone Asetpoint act. x psiZone Aactual value x psiZone Apre-press. x psiZone Aspeed x %, max. 200Zone Asetpoint max. x psiZone Aon/off x psiZone A
clock programZone Astand-by pumps xZone Apump change xZone Apump change at hh:mmZone Azone configurationZone A
>>>End of menu<<<
401
403
418
404
405
407
421
410
411
210(See 204)
EnterEsc
Moves onedisplay down
in menu
•Jumps one level forward•Stores settings•Resets fault
indications
Jumps onelevel back-wards anddisplaysbasic menu
Moves onedisplay up
in menu
Setting of controlparameters
+ –
500500
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BoosterpaQ Terms:Zone _ _ _ _ = The name for the entire BoosterpaQ. The BoosterpaQmay be named A or its name might be its own serial number. Thename will appear in the upper left hand corner of most PMUparameters. For example, Set A or Set 900 (for BoosterpaQ withserial number 900).
PMU 2000 = The Grundfos operator interface on the door of thecontrol panel.
PFU 2000 = The Grundfos controller mounted on the back panelinside the control panel.
The PMU Lights:• Flashing GREEN = the BoosterpaQ is ready to run.
• Solid GREEN = at least one pump on the BoosterpaQis running.
• Solid RED = there is either an “actual” fault or a historicalfault.
Turning the BoosterpaQ ON/OFF:Turning the BoosterpaQ ON:
• Push the On/Off button on the PMU.
• Push the + or – key until “ON” appears, then push the ENTERbutton.
Turning the BoosterpaQ OFF:••••• Push the On/Off button on the PMU.
••••• Push the + or – key until “OFF” appears, then push the ENTERbutton.
Turning the Pumps ON:• Push the On/Off button on the PMU.
• Use the down arrow key to scroll to each pump.
• Use the + or – key until “ON” appears, then push the ENTERbutton.
Red
Green
GRUNDFOSBoosterpaQ® QUICK OPERATIONS
Changing the SETPOINT MAX.:• Push the SET button to reach the set menu.
• Push the ENTER button to reach the setpoint max. menu.
• Use the + key to increase the setpoint max. to the desired pressure.
• Use the – key to decrease the setpoint max to the desired pressure.
• Push the ENTER button.
• Push the ESC button twice to get back to the main menu.
Checking the STATUS of the BoosterpaQ:• Push the Zone Status button. Push the ENTER button.
• Use the UP ARROW and DOWN ARROW keys to scroll throughthe menu.
“Setpoint actual” = the discharge manifold pressure the PFU2000 is working towards achieving. This value will be the same asthe setpoint max. unless one or more of the influences are activeand lowering the setpoint actual.
“Actual value” = the actual discharge manifold pressure.
“Prepress.” = the suction manifold pressure. This menu does notappear when a liquid level switch is used in the suction manifold.
“Speed ” = indicates the number of pumps running, expressed as apercentage.
A half-size pump running at full speed is 50%.A full-size pump running at full speed is 100%.
EXAMPLE
If the PMU displays SPEED 175% max. 200%
• This is a BoosterpaQ with 2 full-size pumps (200%).
• One of the pumps is running on a drive and it is running at75% of full speed.
• One of the pumps is running Direct-on-Line and is running at100% of full speed.
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Alarm PFU 12311:51 22-07 11:51 22-07
Green
Red
Checking and Clearing ALARMS on the BoosterpaQ:• Push Alarm Horn button to display the fault log.
• Use the UP ARROW and DOWN ARROW keys to scroll through themenu. The PMU stores the last ten alarm codes with time-datestamps on each alarm.
WWWWWrite down each frite down each frite down each frite down each frite down each faultaultaultaultault and its time- and its time- and its time- and its time- and its time-dadadadadate stampte stampte stampte stampte stamp
StarStarStarStarStarttttt End*End*End*End*End**(If “*(If “*(If “*(If “*(If “AcAcAcAcActual,”tual,”tual,”tual,”tual,” then the f then the f then the f then the f then the faultaultaultaultault c c c c condition is still prondition is still prondition is still prondition is still prondition is still presenesenesenesenesent)t)t)t)t)
Date format: DD-MM 22-7 is July 22Time format: 24 hour 11:51 is 11:51am 23:51 is 11:51 pm
> Push the ENTER key to clear an alarm from the PMUmemory. You must do this for each alarmin the log.
> Pushing the ENTER key also “resets” the controller and theBoosterpaQ will attempt to restart.
Alarm Codes:• Mains drop = The power to the PFU/PMU was interrupted. This is
normal when the power is turned off to the BoosterpaQ.
• Speed Cont. = A fault occurred in the variable frequency drive(VFD). This fault only applies to MF or MFH BoosterpaQs.
• Water shortage = The liquid level switch or pressure transducer inthe suction manifold is indicating “water shortage.” If theBoosterpaQ has a liquid level switch, be sure there is no air in thesuction manifold.
If the BoosterpaQ has a pressure transducer, be sure there is atleast 2 PSI in the suction manifold and check PMU parameter 231 tobe sure it is set correctly. If parameter 231 is set to 0, the watershortage protection is disabled and the pumps are no longerprotected.
• Max Limit = The pressure in the discharge manifold has exceededthe maximum limit value in the PMU (see parameter 238).
GRUNDFOSBoosterpaQ® QUICK OPERATIONS
• Min Limit = The pressure in the discharge manifold has fallenbelow the minimum limit value in the PMU (see parameter 229).
• PFU _ _ _ _ = The PMU cannot communicate with the PFU.(a) check the fuse in the PFU, (b) check the communication wiresthat run between the PMU and PFU, (c) the PMU may have failed.
• Pump 1 Fault* = The manual motor protector (MMP) for motor/pump 1 has tripped.
*This same fault applies to pumps 1-8
On ME/MEH systems, this same fault will appear if the drive on thepump has faulted. If ALL the pumps are faulted, check the voltage/phase monitor. The incoming voltage and/or phases are not correctand the voltage/phase monitor will not allow the BoosterpaQ torun.
• AI1 Fault = The discharge sensor signal is out of the correctoperating range. Check all the electrical connections to thesensor.
• AI2 Fault = The suction sensor signal is out of the correctoperating range. Check all the electrical connections to thesensor.
Using the EMERGENCY/NORMAL Switches on theBoosterpaQ (optional):
• Each switch directly energizes the corresponding pump DOLcontactor. On ME or MEH BoosterpaQs, the switches are wiredinto the input that tells the drive to run at MAX speed.
• When ANY of the switches are in the EMERGENCYmode, the power is removed to and from thePMU and PFU.
• ALL protection functionsare d isabled while in theEMERGENCY mode. It isup to the operator toensure the system doesn’tdry run, over-pressurize,or overheat due tolack of flow.
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NOTES
Page 8
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