SUSTAINABLE PROCESS INDUSTRY
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SUSTAINABLE PROCESSINDUSTRYEUROPEAN INDUSTRIAL
COMPETTIVENESS TROUGH
RESOURCE AND ENERGY EFFICIENCY
SPIRE Brokerage eventDecember 16th 2013
Incorporation of a variety of organic wastesinto clay ceramics production for the GHG Emission Reduction.
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Organization
www.viokeral.com
VIOKERAL , is one of the most important clay building materials producers in Greece and neighbouring Balkan countries (Bulgaria and Albania) .
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Established in 1920 as family owned company, created through the decades a great reputation for innovation, progressive development that both finally ensure reliable quality products, such as: hollow and perforated bricks, roof tilles, and celler system.
550.000 tn of ceramic building materials are produced annualy at six different owned plants fullfilling quality standards and aesthetic design.
By the participation to the EU – ETS , VIOKERAL organised R&D&I department , in order to achieve the KYOTO target and creates CARBON OFFSETS .Thus , in the production process , valorise waste or by-products into raw materials
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Project Idea Concept 1. Production of ceramic products by mixing clay materials with : Olive Stone Wooden Residue Alperujo (two phase olive oil mills waste) Olive Oil Mill Waste Waters (OMWW) Other biomass waste (agricultural, food industry) Oil drilling and processing 2. Reduction of energy demands (up to 60%) 3. Reduction of water demand (up to 30% for Alperujo and OMWW)4. Increase resource efficiency through kilns, boilers , heat exchangers and automation systems. 5. Involve cross - sectorial corporations, machinery constructors and research institutes to the reduction of GHG emissions and resource efficiency.Major Advantages :a) Holistic approach for resource management b)Substantial reduction in energy demands and CO2 emissions.
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Natural Clays
Other Biomass wastes
LogisticsOlive oil wastes
Oil drilling, transport & processing
Biogas
Improved Light
Weight Ceramics
Immobilization of pollutants
Air emissions, characterization
& exploitation
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Idea Impact
66
Collaboration of
• Research organizations• Clay Ceramic Industries• Olive Oil mills• Municipal waste treatment plants, agricultural processing industries, food industries• Oil industry
aiming to:
1. Valorisation of waste or process by-products by its incorporation into clay ceramics.2.Energy and CO2 emission reduction.3.Minimizing pollution.
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Idea Impact
77
OLIVE MILLS WASTE
RESEARCH ORGANISATIONS /
UNIVERSITIES
OTHER BIOMASS WASTE
OIL INDUSTRY WASTES
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Existing Project Consortium
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TECHNOLOGICAL EDUCATIONAL INSTITUTE OF
THESSALY
Research study on the incorporation of biomass into clay ceramics
OLIVE OIL MILLS MUNICIPAL W/W
PLANTS
-Biomass production-Water effluents-Process scale up
-New products-Energy savings-Less water demand
This project was supported in whole and granted by “Terra S.A.”, Industrial Area, Larissa, Greece.
WWW.SPIRE2030.EU
Machinery constructors
and automation
systems
Research institutes /
laboratories / universities
Ceramic industry
(LCA)
(BAT)
(LCC)
(Exergy)
Looking for partners…
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Olive Oil mills
Municipal Waste plants
Agricultural processing and Food Industries Feed Horizontal
Process & applications
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Contact details
1. Filippos SapounasViokeral – Terra S.A.e-mail: fgsapon@gmail.com
2. Dr. Xenofon Spiliotise-mail: spil@teilar.gr
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