Subsea Integrity Monitoring Naxys Acoustic Leak … · Subsea Integrity Monitoring – Naxys Acoustic Leak Detector ... NAXYS A10 delivered ... Ormen Lange template A and B we saw

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Unauthorised Reproduction Prohibited

Subsea Integrity Monitoring –

Naxys Acoustic Leak Detector

for major operator's deep water

project

GE Oil & Gas

Content

• Business Case• Recommended practice• Sensor coverage• Installation & Interface• Performance Leak Detection• Regulations• Condition Monitoring

CAPEX OPEX

INCENTIVE• Risk reduction• Reputation• Cost of lost production• Availability• Performance/production• OPEX• CAPEX

PUSH• Regulations• Polluter pays• Public• Insurance?

Subsea Leak Detection

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DnV GL Recommended Proactice 2016

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Definitions cont.

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SUBSEA LEAK DETECTION

POINT SENSING LIMITED/LOCAL AREAWIDE AREA& Condition Monitoring

Direct contact with the

leaking medium is required.

Covers an extended area e.g.

entire subsea structure and

adjacent infrastructure

Limited detection range to

a few meters

NAXYS A10 deliveredsince 2006

NAXYS A3 deliveredsince 2010

NAXYS A1 deliveredsince 2014

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NAXYS A1 - POINT SENSOR

LEAKAGE

NAXYS A1 sensorSCM

NAXYS BATTERY SUPPORT MODULE ROV

LEA

KA

GE

SIZ

E

TIME

LEAKAGE TREND MONITORING:

LEAKAGE STATUS:

OK WARNING ALARM

Informed Decisions• Availability• OPEX

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SUBSEA LEAK DETECTION

POINT SENSING LIMITED/LOCAL AREAWIDE AREA& Condition Monitoring

Direct contact with the

leaking medium is required.

Covers an extended area e.g.

entire subsea structure and

adjacent infrastructure

Limited detection range to

a few meters

NAXYS A10 deliveredsince 2006

NAXYS A3 deliveredsince 2010

NAXYS A1 deliveredsince 2014

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TECHNOLOGY – SUBSEA SENSING

• One monitoring system for:

Subsea Leak Detection

Vibration Monitoring

Machinery and process monitoring

• Stand-alone & non-intrusive

LEAK DETECTIONEarly detectionWide area coverageDirectionalHigh sensitivity

VIBRATION DETECTION• Early detection• Structural, Flow lines, Riser

MACHINE & PROCESS MONITORING(Compressor, Pump, Transformer, …)

Acoustic & Electric monitoringContinuous & synchronous Early detection of changes/faults

LEAK DETECTION Early detection Wide area coverage Directional High sensitivity

NA

XY

S A

10

E

1010

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Installation & Interface

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A10 on Aasgard Subsea Compressor System

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Naxys A10 mounted on a manifold

FRAM H NORD MANIFOLD

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3 alternatives for mounting Naxys A10 onto a manifold

Landed onto any horizontal surface

having a footprint of 1 m diameter. Suitable for

retrofit installation by ROV.

Docking station (cross) pre-welded onto

subsea installation. Suitable for new

structures, installation dry or by ROV.

Docking station (guide post) pre-welded onto

subsea installation. Suitable for new

structures, installation dry or by ROV.

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• Early warning

• User-friendly interface

•Status:

OKWarningAlarm

• Trend values

Download• Calibration

• Configuration

• Software updates

Field-proven

interface to major

system integrators

Naxys system overview

Status Message• Ethernet (SIIS Level 3)

RS485, CAN, IWIS,

Modbus/TCP, FTP, UDPIP

SCM

TOPSIDE

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A10 installed subsea and connected to the Subsea Control Module (SCM)

Battery Support Module

LeakDetector

A1, A5, A10, Sniffer

Vibration monitoringAksellerometer

Acoustic

Communcation interfaces and alarming:

Real time data through ROV, SCM or cable to surface

Acoustic communicationStorage

Pop-up buoy with satellitecommunication

NAXYS SUBSEA SUPPORT UNITPOWER, CONTROLS, DATA MANAGEMENT, DATA TRANSFER

POWER Battery power Externally powered

(e.g. from SCM)

COMMUNICATION, DATA PROCESSING & STORAGE Instrument power & communication interface (4-20mA, CanOpen,

RS485, Ethernet) Data processing (digitization, compression, etc) Storage of data Duty cycling control (user defined)

EXTERNAL DATA TRANSFER

& COMMUNICATION Through SCM Through ROV Realtime data Cable to surface

Acoustic communication to surface Pop-up buoy with satellite

communication Retrieval of module and transfer of

stored data

AUXILIARY INSTRUMENTS ACCELEROMETER LEAK DETECTOR CONDITION MONITORING PRESSURE SENSOR PIG DETECTOR SAND DETECTOR ANY OTHER SENSORS

Leak detection Performance

“During commissioning of the ALD units onOrmen Lange template A and B we saw animpressive ability to detect and determine thedirection of small and large simulated leakages”

Lars Kristian Asbjørnsen, Shell

FRAM H NORD MANIFOLD

NAXYS A10 – wide area coverage

DETECTION OF WATER INJECTION LEAKAGE TO SEA

Location of Naxys A10

Acoustic level

Warning and sector indication Sector 1

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No measurable impact of marine growth

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Testing by SINTEF 2007

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The Activities Regulation (Norway)

§ 57 Remote measuring of acute pollutionThe operator shall establish a remote measuring system that provides sufficient information to ensure that acute pollution from the facility is quickly discovered and mapped so that the amount and spread can be determined.

Regulations, recommnedation and requirements

Short

respons time

Robust &

Long design life

(30 years)

Wide area

coverage

(>template)

Detects the source

(spatial detection)

Authority Requirements Naxys technology

Non-intrusive&

”Stand-alone”

It has recently been stated by the Norwegian authorities

in relation to future production in the Arctic region that

there is a need for “early warning system based on

detecting leaks at the source”

Inward Leak Detection

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Unauthorised Reproduction Prohibited

Dual Use

Leak & Condition Performance Monitoring

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Detection of flow induced vibrations and choke cavitation

Naxys monitoring Pazflor pumps (Total Angola)

Sub-synchronous frequencies detected for one of the Pazflorpumps when running close to 3600 RPM

The movie shows frequency spectrum from pump number 1 recoded by Naxys ALVD #1 during a 10 minutes period.

When shaft speed is close to 60 Hz two peaks appear symmetrically around the shaft speed divided by two.

ALARM

WARNING

NORMAL

DETECTION OF ABNORMAL CONDITION

1) Shaft frequency (fs)

2) Shaft speed is increased

slightly causing…..

3) …..two peaks to appear

symmetrically around fs/2

RECOMMENDATION TO OPERATOR:

Avoid specific shaft speed close to 60Hz/3600

RPM causing sub-syncroneus vibrations

Click here to play video

“Detecting Sub-synchronous frequencies (SSF) noise is a very value feasibility of the Naxys acoustic system, because this is where a lot of mechanical troubles or Offset running condition manifest. SSF reveal a lot of fluid induced trouble/instabilities because the fluid is always rotating at approximately half of the rotating speed. So fluid excitations (and so system responses) are always at 0.5X and below. “

Pierre-Jean BIBET, TOTAL E&P - MPP Specialist, Senior Rotating Equipment Engineer.

To continue

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Feb 2008

April 2014

April 2015

October 2015

PUMP HARMONICS

MA

GN

ITU

DE

HARMONIC1st harmonic: - Related to pump imbalance- 2008: Low value, pump well-balanced

Clear 7th harmonic relatedto pump charachteristics

Significant increase in 1st harmonic INDICATES PUMP IMBALANCE

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Business case: Acoustic Monitoring of Subsea Pump

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PR

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MONTHS

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a) No monitoring system to detect damaging pump condition. Operating with limited information

Damaging operation mode detected by Naxys monitoring system:Controlled operation of pump to non-damaging mode. Production reduced to 60%

Damaging operation mode not detected: Continued 100% production detoriates pump Severe damage

to pump Uninformed operation of pump continous to detoriate pump. 50% production

Unplanned pump trip

Unplanned mobilization of spare pump

Production regained

Planned mobilization of spare pump

Planned replacement of pump

Production regained

Production loss: $39.4 MM

Production loss: $13.7 MM

b) Naxys monitoring system detects damaging condition and provides information that supports pump operation

Assumptions:

Production 7000 bbl/day

Oil price: $50 per bbl.

$25.7MM saved by utilizing Naxys acoustic & electric monitoring for informed decision support