Transcript
Mould makers since 1972
Sridevi Tool Engineers Pvt Ltd.
Mould makers since 1972
ISO 9001-2008
Mould makers since 1972
Summary of Presentation
• Introduction of our Company
• Facility In-house
• Moulds
• Achievements
Mould makers since 1972
Profile Started in 1972 with one Drilling Machine. From 1972 to 1986 we have been manufacturing Moulds using
conventional equipments like Milling, Lathe and Copy Milling.
In 1986, we were the first private owned commercial tool room in INDIA to start manufacturing Moulds using CNC Technology.
Today, we are equipped with 11 numbers of state-of-the-art high speed 3 and 5-axis CNC Machining Centers supported by high end manufacturing software.
Mould makers since 1972
• Total Manpower= 150 +
• Mould making capacity up to 3000 Ton Molding Machine
• Ability to handle moulds up to 40 Ton weight.
• In house mould try out up to 850 Ton molding machine.
Mould makers since 1972
Mould Wise distribution for the year 2010-2011
99% Automobile
1% Other
Mould wise distribution
Mould makers since 1972
Italy (Fiat)
Turkey ( Fiat)
France(Faurecia)
Germany (G 12)
Mauritius
Gulf Countries
U.S.A.
Israel
South Africa
Denmark
Export to -
Mould makers since 1972
Our Prestigious Clients
Mould makers since 1972
Present Facility
• 11 CNC machining centers from highly reputed European machine
tool builders.
• A small & big size 5- axis Gantry CNC machining center.
• 2 nos. Dedicated CNC milling machines for Graphite electrodes.
• 5 CNC EDMs.
• CMM.
• In-house mould try out up to 850 Ton molding machine.
Mould makers since 1972
FPT- DINO MAX DMC 75 VL DMC 105 VL
First 5 axis high dynamic Gantry type CNC milling machine in Asia from FPT for finishing medium & big size moulds.
A 5 axis champion – an award wining CNC milling machine with linear technology from DMG.
3 axis high speed CNC milling machine for finishing medium size moulds. ( RPM-28,000 )
Mould makers since 1972
Design
Mould makers since 1972
• 16 Design Stations with latest software and hardware. • Ability to design as per customers standards • In house mould flow. • Can read cad data in .prt .model .Iges .step .cad .catpart
Mould makers since 1972
EDM
5 CNC EDMs of reputed makes with 3R tool holder in all machines
Mould makers since 1972
Polishing and Assembly
Mould makers since 1972
CMM
Mould makers since 1972
Continuous Power Supply
DG to run the entire set up.
Mould makers since 1972
850 T molding machine equipped with Low pressure drier
Injection Moulding Machine
Mould makers since 1972
Outsourcing Try out Facility
Mould makers since 1972
Time up to T1 : 8 WEEKS
Material: ASA
Cavity: 1 + 1
Mold Size: 570 x 450 x 503 mm
Part Size: 230 x 109 x 49 mm
Mould Weight: 750 kg
TRIM C PILLAR - VW POLO
Case Studies – 4 wheelers
Mould makers since 1972
Time up to T1 : 13 WEEKS
Material: PP GF 30
Cavity: 1 + 1
Mold Size: 930 X 850 X 1030 mm
Part Size: 153 X 687 X 152 mm
Mould Weight: 5.5 ton
GUIDE PART - VW POLO
Mould makers since 1972
CONSOLE ASSEMBLY - MARUTI SX4
Total No. of parts in the project - 23
Mould makers since 1972
Mahindra XUV 500
Case Studies – 4 wheelers
RADIATOR GRILL
MESH GRILL
LOWER CENTRAL GRILL
LATERAL UPPER GRILL LATERAL LOWER GRILL NUMBER PLATE CARRIER
Side Sill Cladding
Mould makers since 1972
RR DOOR TRIM
D-INSERT RR WAIST RAIL TC1
B PILLAR LOWER R/L
Mould makers since 1972
Mahindra Xylo
RADIATOR GRILL
COVER RADIATOR GRILL
Mould makers since 1972
Time up to T1 : 15 WEEKS
Material: PP TF 20
Cavity: 1 ( GATE 5 DROP HRS)
Mold Size: 2040X1390X1250 mm
Part Size: 1430 X 732 X 383 mm
Mould Weight: 20 ton
REAR QUARTER TRIM - TATA ARIA
Total Parts in Project 16
Mould makers since 1972
Time up to T1 : 18 WEEKS
Material: PP
Cavity: 1 N0S
Mold Size: 1700X1150X995 mm
Part Size: 1230X570X115 mm
Mould Weight: 10 ton
TAIL GATE TRIM LOWER – TATA ARIA
Time up to T1 : 13 weeks
Material: PP
Cavity: 1+1 (PIN POINT GATE 4 DROP PIN POINT
Mold Size: 1170 X 820 X 793
Part Size: 434 X 231 X 104 mm
285 X 187 X 101 mm
Mould Weight: 5.3 ton
Ford Figo- Air Filter
Time up to T1 : 13 weeks
Material: PP
Cavity: 1+1
Mold Size: 800X700X925
Part Size: 250X190X270
Mould Weight: 3.2 ton
Fiat Linea- Exhaust Assembly
Mould makers since 1972
Toyota Corolla Altis
Mould makers since 1972
Time up to T1 : 12 Week
Material: PP TF
Cavity: 1 Nos(4 drop sequential)
Mold Size: 1640 x 1250 x 890
Part Size: 950 x 620 x 105
Mould Weight: 11 ton
Ford Fusion
Mould makers since 1972
Case Studies – 4 Wheelers
Time up to T1 : 10 weeks
Material: PC+PBT (Xenoy)
Cavity: 1 (Seq. valve gate)
Mold Size: 2000x900x970
Part Size: 1446x586x262
Mould Weight: 20 Ton
TATA Motors - Ace
Mould makers since 1972
Time up to T1 : 17 weeks
Material: PP
Cavity: 1 + 1( GATE 6 DROPS HRS)
Mold Size:1590X1475X1215 mm
Part Size: 903X625X165 mm
Mould Weight: 14.0 ton
DOOR TRIM - FAURECIA
Mould makers since 1972
Mould makers since 1972
DASH BOARD
Project : Eicher Motor- India Part: Total 7 mould Time up to T1: 16 - 20 Week
Mould makers since 1972
Time up to T1 : 12 weeks
Material: PP
Cavity: 1+1
Mold Size: 940X820X715 mm
Part Size: 335X272X150 mm
Mould Weight: 3 ton
HEADLIGHT HOUSING
Yamaha
Mould makers since 1972
Case Studies- Two wheelers
2008 Yamaha R15 2011 Yamaha R15 V 2.0
Honda Motorcycle
Mould makers since 1972
Mould makers since 1972
2011 Honda CBR250R
Suzuki
Mould makers since 1972
Checking Fixtures
Mould makers since 1972
Molds 180 to 600 ton machine - 30% (50 Moulds)
Molds 600 to 1000 ton machine - 55% ( 90 Moulds)
Molds 1000 to 2000 ton machine - 10% (16 Moulds)
Molds up to 2700 ton machine - 5% (10 Moulds)
(Installed capacity – 160 ~ 180 Moulds / Year)
Molding Machine size vs. % of Molds
Distribution
Mould makers since 1972
Best Supplier Award for Tooling
2002-03 2003-04 2005-06 2006-07
2007-08 2008-09 2010-11 2010-11
Denso
Mould makers since 1972
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