SPIROL Precision Shims, Thin Metal Stampings, and Specialty Washers
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PRECISION METAL SHIMS
B
A
0.2Ø 0.5 M A BØ 0.2 M A
Ø 165 ± 0.1
Ø 103
72°5 x
Ø 12.712.45x
1.2 ± 0.013
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WE ARE THE SHORT-RUN SPECIALISTS!
Our objective is to provide our customers with the highest quality, short run metal Shims — delivered on time at the lowest price. To achieve this, we offer the following:
• Wemaintainstate-of-the-artproductiontechnologywithanaimofeliminatingcostlytoolingwhileimprovingproductqualityanddimensionalconsistency.
• We use our expansive internal secondary process capabilities focused onshortening leadtimes,reducingcostsandgaining internalcontrolover totalquality.
• Wehavestandardized tooling,materialsandprocesses to lowercostsandimproveresponsetime.
• Wehaveatotalcommitmenttoquality—toconsistentlyanticipateandexceedourcustomers'needsandexpectationsatthelowestcost.Thiscommitmentissupportedbyacompany-widecontinuousimprovementprocess.
• Ouremphasisistoperformasmanyfunctionsaspossiblein-housetoreduceexternaltransactioncosts,tocontrolquality,toshortenleadtimeandtopassthesebenefitsontoourcustomersintheformoflowerpricesandimprovedperformance.
• Wehaveachievedavarietyofthirdpartyqualitycertificationsthatdemonstratetheproficiencyofoursystemstoexceedmarketexpectations.
CUSTOMER SATISFACTION IS OUR PRIMARY DRIVING FORCE.
Our differentiation is excelling at:
• ThinmetalShimsproducedwithlittleornotoolcost.
• Heattreatedandclosetolerancedparts.
• Qualitycertificationsanddocumentationthatmeetthemostcriticalcustomerrequirements.
• Deliveryperformancethatexceedsourcustomer’sexpectations.
• Technicalknow-howinthedesignandapplicationoftheproductsweproduce.
The SPIROL Concept
SPIROLApplicationEngineeringatWork
InDuSTrIAlEQuIpmEnTSpIrOl suppliesPrecision Shims andThrust Washers to the leading Industrial Equipment
manufacturers. Our products are used for prototyping and full production in a varietyof industrialapplications includingproductionmachinery,pulp&paper,oil&gasandmaterialhandlingequipment.
SpIrOlprovidesoptionstoincreaseflexibilityfordesignandmanufacturingengineers.FromtechnicalsupporttospecialtyproductssuchasEdge Bonded Shimsandotherkittingoptions,wehelptakecostandcomplexityoutofyourassemblies.
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Product Overview
SPIROL’s Precision Shim product line includes: Specialty Shims, Thrust Washers,LaminatedandEdge-Bonded Shims inconfigurationsranging fromsimpleOD/IDshapestocomplexgeometries.productsarecustom-madetocustomerspecificationsfromacomprehensiveinventoryofrawmaterialsinthicknessesfrom.002”(0.05mm)to.250”(6mm).
manufacturingprocessesandvalue-addedservicesareperformedin-houseunderthedirectinfluenceofSpIrOl’squalitysystemregisteredtoISO9001,AS9100andTS/ISO16949.Wecanprovideproduct—includingprototypes—inquantitiesrangingfromonepiecetothousands.Wealsohavequalifiedsubcontractorsforspecialrequirementsoutsideourcapability.
PRIMARY OPERATIONS • manualandautomaticconventionalstamping • SWAT™(StampingWithoutaTool)—aproprietarystampingprocess • largeformatfiberlasers • State-of-the-arthigh speedmachiningcenters
SECONDARY OPERATIONS • Heattreating • micropolishing/deburring • machining • Edgebonding • Grinding • partmarking • lapping • SpecialtypackagingTOOLING • StandardtoolingmanufacturedwithCnCprecision
MATERIALS • Globalindustrystandardshim,sheetandcoilstock,laminatedmaterials
andspecialtymetalsinbothinchandmetricgauges
FINISHES • passivate • Zincplate • Cadmiumplate • Blackoxide • Anodize • Colorcoat • Otherfinishesavailableuponrequest
SERVICE • 24-hourquoteturnaround • real-timeordertracking • EDIcommunications • Specialpackagingandlabeling • ppApsandFAIrs • Speedshop • ApQp(processflow, • Blanketorderswithstocking controlplan,FEmA) programs • SpCdata
SPIROLApplicationEngineeringatWork
AErOSpACESpIrOlmanufacturesPrecision Shimsfromlaminatedandsolidmaterialtothemostdemanding
specificationsintheAerospaceindustry.OurAerospace Shimproductsareliterallyusedfromthenosetothetailoftheplane,inlandinggearandeverywhereinbetween.WecustommanufactureShimsspecificallyforuseinaircraftcomponentassemblies
meetingexactingcommercial,militaryandaerospacestandardstoprovidereliableperformanceinharshenvironments.
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Our strength is cost-effective production of short run stampings. We can deliver product in thicknesses from .002” (0.05mm) up to .250” (6mm) with quantities ranging from one piece to thousands. To meet our customer needs of process control, minimal tool investment, long-term part repeatability, prototypes, and low unit cost, we utilize a variety of stamping methods.
OPERATIONAL PROCESSESThismethodemploystheuseofstandardtools,jigs,fixturesandtechnicalskillstoproducelow-volumeproductwhereeachfeatureofthepartismanufacturedusingaseparateprocess.It isanexcellentwaytomanufacturespecialpartswithminimalornotoolcost.
COMPOUND TOOLINGForproductswithanextendedlifeexpectancy,werecommendone-hitcompoundtooling.Thisguaranteesdimensionalrepeatabilityoverthelifeoftheproductandoffersthelowestunitcostofalltoolingmethods.
OD/ID COMBOOver the years,SPIROL has accumulated thousands ofOD/ID combinationtools.WecanproduceavarietyofprecisionOD/IDpartswithoutatoolchargefromonepiecetothousands.
SWAT™ — STAMPING WITHOUT A TOOLWestampthinmetalparts,statisticallycapable,withone-hitandnoburr.Thisproprietarystampingmethodcanbeusedonparts less than .010” (0.25mm)thick.Itisidealfordimensionalrepeatabilityandlow-volumeproductionwithouttheneedtoinvestintooling.
TOOLING — DESIGN AND PRODUCTIONSpIrOl’s die shop produces quality tools utilizing the latest CnC and EDmproductiontechnology.Wedesignaroundastandardmoduleconcepttoreducecostsandshortenleadtimes.Allcomponentsarequalifiedonstate-of-the-artinspectionequipment,andwestatisticallymonitortoolweartoguaranteefinishedproductdimensions.Weonlymanufacturetoolsforinternalusesoourcustomersreceivetoppriority.
Stamping Overview
SPIROLApplicationEngineeringatWork
AGrICulTurE/HEAvyEQuIpmEnT
Asa trustedsupplier tosomeof the largestAgriculture&HeavyEquipmentOEms in theworld,SpIrOl manufactures Precision Shims, Edge Bonded Shims and Shim Sets to meet thestrenuous demands of equipment used in agricultural and farming, construction, mining and
transportationequipment.Ourproductsareusedtosupportprototype,productionandafter-marketrequirements.
SpIrOl’syearsofexperience,combinedwithourwiderangeofproductiontechnologiesimproveeaseofassembly,increasereliabilityandloweroverallcosts.
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Machining Overview
SPIROL’s machining capabilities offer production methods that eliminate tool cost while improving product quality and consistency. We produce low-volume machined components complete, or we combine stamping and machining operations to reduce total product cost and deliver precision tolerances. We can provide product in thicknesses of .002” (0.05mm) and up on quantities from one piece to hundreds of thousands.
CNC LASER TECHNOLOGYlasercuttingtechnologyisidealforcomplexconfiguredparts,largegeometries,shortrunsandprototypes.WeuseCAD/CAmsystemsandcanacceptawidevarietyofindustrystandarddrawingformats.Setuptimeisminimalandtherearenotoolingcharges.CnCcontrolsensurepreciseaccuracythroughouttheentirelot.
CNC HIGH SPEED PROFILE CUTTINGWithcuttingspeedsupto40,000rpm,thisprocessproducesprecisionpartswithimprovedproductqualityforbothsolidandlaminatedparts.Costsareminimizedasthereisnotoolcharge.
CONVENTIONAL MACHINING: LATHES & MILLING MACHINESusingconventionalmachiningtechnology,suchaslathesandmillingmachines(bothmanualandCnCcontrolled),SpIrOlcanboreandturnShimstoachievetightlineartolerances,radiusedorchamferededges,andcancountersinkandcounterboreholes.
• Precision Tolerances:ForpartsthathaveprecisionODorIDtolerances,SpIrOlcan turn/borematerialas thinas .002” (0.05mm)withdiametersrangingfromØ.500”(Ø12mm)toØ18”(Ø450mm).Wecanmachineannealed,hardenedorlaminatedmaterialstoachievetighttolerances.
• Chamfer:OurflexibletechnologyenablesustochamfertheODandIDofpartsasthinas.060”(1.5mm)atananglefrom10°degreesupto45°withdiametersrangingfromØ.500”(Ø12mm)toØ18”(Ø450mm).Wecanchamferannealedandhardenedmaterials.
• Countersink/Counterbore:WecancountersinkorcounterboreholesuptoØ2”(Ø50mm)inpartsasthinas.030”(0.75mm).Wecancountersinkandcounterboreannealed,hardenedorlaminatedmaterials.
SPIROLApplicationEngineeringatWork
GOvErnmEnT/DEFEnSE
SpIrOl has a rich history ofmanufacturingPrecision Shims for themost prominent namesin theArms andDefense industries. you’ll find our products in tanks, troop carriers, artillery,missiles,militaryaircraft/uAvs,submarinesandsurfacevessels.Whenitcomestogovernment
requirements,SpIrOlcanprovidethesolutionsfromprototypestopackaging.
SpIrOlis1ofonly69suppliersintheunitedStates,and1ofonly119suppliersintheworldnadcapaccreditedforlaserBeammachining(lBm)andCutting.
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SPIROL controls quality, lead time and cost by performing secondary operations in-house. We have modern process controls and monitoring on our equipment, and a wide variety of testing services. Our in-house secondary operations include:
HEAT TREATINGOurstatisticallycapableinternalheattreatingprocessdeliversthroughhardenedandcasehardenedproductwithprecisionaccuracyandminimalwarpage.
GRINDING & LAPPINGForprecisionthickness,parallelismandflatnessrequirements,weemployseveralgrindingtechniques.Thiseliminatestheneedtopurchaseexpensivesmalllotsofmaterialandshortensleadtime.
HIGH SPEED POLISHINGusingthelatestvibratoryandtumblingtechnology,wecanmicropolishsurfacestoan8µin(0.2µm)finishatthelowestcost.
DEBURRING TECHNOLOGYOurcapabilitiesincludevibratoryfinishingsandersthatalsoapplyrustpreventativeandspecialhandlingfordelicateparts.AllSpIrOlproductsareburr-free.
FINISHINGWeareaerospace/military (nadcap)accredited topassivate in-houseandhavequalifiedvendorslocatedclosetoourfacilityforcustomfinishingservices.
PRODUCT IDENTIFICATIONWeoffermanypart-identificationmethods (permanent and temporary) including:• Barcodelabeling • Bagandtag • rubberandmetalstamp• Inkjetpartmarking • Electrochemicaletching • SpecialpackagingPACKAGINGSpIrOlcansecurelypackageShimstopreventthepartsfrommovingduringtheshippingprocess.Thispreservesthedimensionalstabilityoftightlytolerancedpartsandmicropolishedfinishes,andprotectsplatedsurfaces.
• Coin Wrap: Consists of stacking a number of round Shims, and securelywrappingtheminarolledpackage(like a stack of coins).
• Skin Pack or Vacuum Pack:ConsistsofplacingasingleShimormultipleShimsonacardboardbacking,thenaffixingthemthroughvacuumsealing.
KIT PACKAGING OPTIONSSpIrOlhasmultiplekittingoptionsavailabletomakeiteasierandmoreefficientforyouroperatoratthepointofassembly.
• Edge Bonded Shims:multiplethicknessesofaShimarestackedandlightlybondedontheexteriortoprovideaneasy-to-separateShimSet.ThisprovidesyouwithmultiplethicknessesofaShimwithoutrequiringmultipleSKusandinventorylocations.Thestackofpeeled-offShimscanbesavedforuseatalaterdate.youcanspecifythethicknesses,quantitiesandtheorderofassemblywiththisoption.
• Shim Sets:SimilartoEdgeBondedShims,exceptratherthanbeingphysicallybondedtogether,theShimsaretiedtogether.TheoperatorsimplyuntiestheShimSet, separates the layers and installs the required thickness into theassembly.
Secondary Operations
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Service
WORLD CLASS CUSTOMER SERVICEWewillbeanactiveparticipantofyourteamstartinginthedesignstage–throughthequalificationstage–untiltheproductislaunchedsuccessfullytoensurethatyourquality,performanceandassemblyobjectivesarecompletelysatisfied!
FAST QUOTATIONSOurquotationprocessisentirelyfocusedonmeetingyourexpectations.Ourgoalistorespondtoyourinquirywithin24hours.
COMPETITIVE PRICESSPIROLsupplieshighqualityproductandexcellentserviceatacompetitiveprice.Giventheflexiblemanufacturingoptionsthatwehave,ourteamwillworkwithyoutodetermine themostcost-effectivemethodofproducingyourShimsbasedoncurrentandfuturevolumerequirements.
SPEED SHOPWehaveprocessesandresourcesinplacetoprovideexpediteddeliverytogetyouproductwhenyouneedit.
VIDEO CMMutilizingstate-of-the-artproductionequipmentrequirespreciseinspectiondevices.OurvideoCmmacceptsDXFandIGESdrawingfilesandinspectstoaccuraciesbetterthan.0003”(0.008mm).
Quality
SpIrOlmaintainscompletequalitycontrolovertheentireproductionprocess—fromcustomdesignthroughsecondaryfinishingoperations.Ourqualitycontrolsystemsandprocedureshavebeenapprovedbytheleadingaerospace,agricultural/heavyequipment, automotivepowertrain, government/defenseand industrial equipmentmanufacturers.Wecontroleverystepoftheprocessfromstamping&machiningto finishing, including specialmarking and packaging. With strategically locatedmodernplants,wecanfulfillvirtuallyanysimpleorcomplexdesignrequirementinsmall,mediumandlargevolumes.Ourtotalin-housecapabilitiesandcomprehensivecontrolgetyoutheproductsyouneed,whenyouneedthem,atthemostcompetitiveprice.
Demonstrating our commitment to quality,SPIROL has acquired the following certifications:
• TS/ISO 16949• ISO 9001• AS 9100
SpIrOl’s standard raw materials used to manufacture Shims meet therequirements of Directive 2011/65/EC restriction of Hazardous Substances(roHS),Directive 2000/53/ECEnd-of-lifevehicles (Elv), and (EC1907/2006)registration, Evaluation,Authorization and restriction of Chemical substances(rEACH).
• Nadcap AS7108 Rev D Chemical Processing• Nadcap AC7116/4 Nonconventional Machining• Caterpillar MQ11005 Gold
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SPIROL ApplicationEngineerswillreviewyourapplicationneedsandworkwithyourdesignteamtorecommendtheoptimumsolution. Onewaytostart theprocessistoRequest A Quoteat www.SPIROLShims.com.
Local Design. Global Supply.
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©2015SpirolInternationalCorporation06/15
Please refer to www.SPIROL.com for the most current specifications and standard offering.
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SPIROL International Corporation30rockAvenueDanielson,Connecticut06239u.S.A.Tel.+18607748571Fax.+18607742048
SPIROL Shim Division321remingtonroadStow,Ohio44224u.S.A.Tel.+13309203655Fax.+13309203659
SPIROL West1950ComptonAvenue,Suite112Corona,California92881u.S.A.Tel.+19512735900Fax.+19512735907
SPIROL Canada3103St.EtienneBoulevardWindsor,Ontarion8W5B1CanadaTel.+15199743334Fax.+15199746550
SPIROL MexicoCarreteraalaredoKm16.5InteriorECol.moisésSaenzApodaca,n.l.66613mexicoTel.+528183854390Fax.+528183854391
SPIROL BrazilruamafaldaBarnabéSoliane,134Comercialvitóriamartini,DistritoIndustrialCEp13347-610,Indaiatuba,Sp,BrazilTel.+551939362701Fax.+551939367121
SPIROL FranceCitédel’AutomobileZACCroixBlandin18ruelénaBernstein51100reims,FranceTel.+33326363142Fax.+33326091976
SPIROL United Kingdom17princewoodroadCorby,northantsnn174ETunitedKingdomTel.+441536444800Fax.+441536203415
SPIROL Germanyprannerstrasse1580333munich,GermanyTel.+4989411190571Fax.+4989411190572
SPIROL Spain08940CornellàdellobregatBarcelona,SpainTel.+34931930532Fax.+34931932543
SPIROL Czech RepublicSokolaTůmy743/16Ostrava-mariánskéHory70900CzechrepublicTel/Fax.+420417537979
SPIROL Polandul.m.Skłodowskiej-Curie7E/256-400,Oleśnica,polandTel.+48713994455
SPIROL Asia Headquarters1stFloor,Building22,plotD9,DistrictDno.122HeDanroadWaiGaoQiaoFreeTradeZoneShanghai,China200131Tel.+862150461451Fax.+862150461540
SPIROL Korea160-5 Seokchon-DongSongpa-gu, Seoul, 138-844, Korea Tel.+86(0)215046-1451Fax.+86(0)215046-1540
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