sound - Ramco Hilux Book.pdfAt Ramco Hilux, our acousc experts have evolved a range of ceiling les which not only address varying acousc needs but also offer a choice of designs and
Post on 31-May-2020
2 Views
Preview:
Transcript
BO
OKThe
sound
The best-rated boards for Dry Walls & Ceilings
Calm, subdued design for the relaxa�on ambience
Stimulating, intriguing design for the thinking ambience
Eye-catching, fascinating design for the guest ambience
to pep up the ac�ve ambienceVibrant, energetic design
Inspirational and interactive design for the entertainment ambienceT
iles
It is available in 595mm x 595mm and 610mm x 610mm
sizes with different designs and thicknesses. These �les
impart an exquisite appearance to the building interiors
along with func�onal benefit of noise reduc�on. Unlike
ordinary �les, Hilux �les are very strong and durable.
Hilux range of tiles are a novel
innovation in the world of
interiors and exhibit all the core
properties of calcium silicate
boards.
TINY STARS(6/8/10/12mm thick)
PLAIN(6/8/10/12mm thick)
Hilu
x C
eili
ng
Tile
s
Sou
nd
Bo
ok
03
SEMI PIN HOLE - SQUARE DESIGN(6/8/10/12mm thick)
9 SQUARES(8/10/12mm thick)
Hilu
x C
eili
ng
Tile
s
SEMI PIN HOLE - FULL DESIGN(6/8/10/12mm thick)
Sou
nd
Bo
ok
04
Sound.It is
all around us.
We are so used to it and we take it for granted. We use sound to evoke certain emo�onal states
in us or amongst our audience.
But what is the right
recipe for sound ?
It depends on what and how much we want to hear or want our audience to hear. Herein lies the science of architectural acous�cs - which is useful, inspiring and
helping in crea�ng the right ambience in spaces we design.
Sound can be or too high too low,
it can be or it can be so� shrill,
it can be or it can be soothing annoying.
Various measurement parameters have been defined by the architectural, building and sound industries to assess
and measure the intelligibility, reverbera�on and blocking of sound.
Noise Reduc�on Coefficient (NRC) and
Sound Transmission Class (STC) are two such measures.
At Ramco Hilux, our acous�c experts have evolved a range of ceiling �les which not only address varying
acous�c needs but also offer a choice of designs and pa�erns.
Sou
nd
Bo
ok
05
Transmission class between 39-56 dB
SOUND INSULATION More than Plywood.Far be�er than Gypsum.
ROUND HOLE PERFORATEDDia 10mm - (6/8/10/12mm thick)
TINY HOLE PERFORATEDDia 6mm - (6/8mm thick)
THEATRE HALL
Sou
nd
Bo
ok
07
Hilux – Range of Acoustic Tiles
Hilux acous�c �les, being perforated and backed by non-woven
cloth in black/white colour, offer excellent acous�c func�onality
with NRC (Noise Reduc�on Coefficient) value of 0.70 – 0.85 with an
infill of 50/100 mm Glass wool at 48Kg/m³ density.
ROUND HOLEDia 18mm - (6/8/10mm thick)
SQUARE HOLE PERFORATED(6/8mm thick)
Sou
nd
Bo
ok
08
STRAIGHT SLIT PERFORATED(6/8/10mm thick)
RANDOM SLIT PERFORATED(6/8/10mm thick)
SOUND RECORDING STUDIO
Sou
nd
Bo
ok
09
TINY SLIT PERFORATED(6/8/10mm thick)
CONFERENCE ROOMHilu
x A
co
ustic T
iles
Sou
nd
Bo
ok
10
Sound insulated partition
Main System:198mm thick metal stud par��on comprising of a composite framework which includes a 146mm branded stud of 0.55mm thick and having two unequal flanges of 48 and 50mm each placed at 610mm centre to centre in 148mm branded floor and ceiling channel with two equal flanges of 32mm each fixed to floor and ceiling at 600mm centre, with the help of nylon sleeves and wood screws. Two layers of 12mm thick Hilux Calcium Silicate Boards are then screw fixed to the studs and channels at 200mm centres on both sides of the framework, with 25mm long Hilux Self drilling and tapping screws. G.I. Sheet 1.0mm thick is placed on first layer of boards and screw fixed to the studs and channel through second layer of boards with 35mm long Ramco Hilux self drilling & tapping screws having Phillips head with under head cu�er at 200mm centres. The board's joints are to be staggered to avoid through passage in each layer.
Insula�on100 mm thick (Density - 48 Kg/m³) Glass wool mat is to be placed in the cavity of the par��on before board fixing on the other side of the par��on.
Join�ng and FinishingFinally edges of the boards are to be jointed and finished to have a flush look with specially formulated Hilux join�ng compound and 48mm wide self-adhesive fibre tape. Cement primer (Oil/Water based) to be provided on en�re surface before pu�y/pain�ng.
Note: Acous�c sealant is provided on the perimeter of the par��on and also with any type of opening like doors, windows etc. A horizontal branded intermediate channel of web 45mm and an equal flanges of 15mm each of 0.9mm thickness is to be provided for every 3 feet level on both sides, if the par��on height exceeds the board length to provide edge support to the board.
So
und
insula
ted
pa
rtitio
n
56 dBNon-load bearing
198mm
20000mm
1½ Hours (with integrity and insula�on
as per BS-476 Part 22)
56 dB
Type
Overall Thickness
Maximum Height
Fire Resistance
Sound Insula�on (100 - 3150 Hz)
Syst
em
sp
eci
fica
�o
ns
Sou
nd
Bo
ok
12
1.
2.
3.
4.
5.
6.
7.
Hilux board
Floor & ceiling channel
Stud
Intermediate channel
Screws (Philips head)
Insulation
G.I. Sheet
2 x 12 mm thick
148 x 32 x 32 x 0.55mm
146 x 48 x 50 x 0.55mm
45 x 15 x 15 x 0.9mm
25 and 35mm long, self drilling with under head cutter
Glass wool 100mm thick and 48 Kg/m³
1mm sheet
Two Boards on each side of studs
Top and bottom perimeter of the partition
Vertically at 610mm c/c
At horizontal board joints
12mm from the edge and 40mmfrom the corner of the boardat 200 mm c/c
Placed in the cavity
In B/W 2 layers of boards on both sides
Details:
Sl. no Item Size Description
Sound Insulated Partition (56 dB)
HILUX Board: 6’ x 4’ - 2 x 12 mm + 1mm G.I sheet (Each side)3 Glass Wool: 48 kg/m , 100 mm thickness
Door fixing detail: Double layer board in each side of stud
Ceiling channel
Stud
First layer
Glass wool
Second layer
G.I Sheet 1mm Thickness
Floor channel
610 mm c/c 610 mm c/c
Wall & End Detail
T-Junction
610 mm c/c
Plan
Corner detail
Timber frame
HILUX Calcium Silicate BoardDouble layer each side
Door fixing detail
Stud
Sou
nd
Bo
ok
13
So
und
insula
ted
pa
rtitio
n
55 dBNon-load bearing
196mm
20000mm
1½ Hours(with integrity and insula�on
as per BS-476 Part 22)
55 dB
Type
Overall Thickness
Maximum Height
Fire Resistance
Sound Insula�on (100 - 3150 Hz)
Syst
em
sp
eci
fica
�o
ns
Main System:196mm thick metal stud par��on comprising of a composite framework which includes a 146mm branded stud of 0.55mm thick and having two unequal flanges of 48 and 50mm each placed at 610mm center to center in 148mm branded floor and ceiling channel with two equal flanges of 32mm each fixed to floor and ceiling at 600mm center, with the help of nylon sleeves and wood screws. Two layers of 12mm thick Hilux boards are then screw fixed to the studs and channels at 200mm centres on both sides of the frame work, with 25 & 35mm long Hilux self drilling & tapping screws having Phillips head with under head cu�er, for first and second layer boards respec�vely. The board’s joints are to be staggered to avoid through passage.
Insula�on100mm thick (Density - 48 kg/m³) Glass wool mat is to be placed in the cavityof the par��on.
Join�ng and FinishingFinally edges of the facing boards are to be jointed and finished so as to have a seamless finish which includes filling and finishing with specially formulated Hilux join�ng compound and 48mm wide self-adhesive fibre tape. Cement Primer (oil/water based) to be provided on en�re surface before pu�y/pain�ng.
Note: Acous�c sealant is provided on all sides of the par��ons. A horizontal branded intermediate channel of web 45mm and an equal flanges of 15mm each of 0.9mm thickness is to be provided for every 3 feet level on both sides, if the par��on height exceeds the board length to provide edge support to the board.
Sou
nd
Bo
ok
14
1.
2.
3.
4.
5.
6.
Hilux board
Floor & ceiling channels
Stud
Intermediate channel
Screws (Philips head)
Insulation
2 x 12 mm thick
148 x 32 x 32 x 0.55mm
146 x 48 x 50 x 0.55mm
45 x 15 x 15 x 0.9mm
25 and 35mm long, self drilling with under head cutter
Glass wool 100mm thick and 48 Kg/m³
Two boards on each side of studs
Top and bottom perimeter of the partition
Vertically at 610mm c/c
At horizontal board joints
12mm from the edge and 40mmfrom the corner of the boardat 200 mm c/c
Placed in the cavity
Details:
Sl. no Item Size Description
Sound Insulated Partition (55 dB)
Glass Wool
Stud
HILUX CSBDouble Layer
Floor channel
Isometric view
610 mm c/c 610 mm c/c
Wall & End detail
T-Junction
610 mm c/cPlan
Corner detail
Door fixing detail
HILUX Calcium Silicate BoardDouble layer each side of stud
Vertical metalstud section
Timber frame
Elevation
Floor channel
Calcium silicate board
Glass Wool
Metal stud at 610 mm centres
Ceiling channel
HILUX Board: 6’ x 4’ - 2 x 12 mm (Each side)3 Glass Wool: 48 kg/m , 100 mm thickness
Door fixing detail: Double layer board in each side of stud
Sou
nd
Bo
ok
15
Main System:200mm thick metal stud par��on comprising of a composite framework which includes a twin 48mm branded stud of 0.55mm thick and having two unequal flanges of 48 and 50mm each placed at 610mm centre to centre in 100mm branded floor and ceiling channel with two flanges of 32mm each fixed to floor and ceiling at 600mm centre, with the help of nylon sleeves and wood screws. One layer of 12mm thick Hilux board and one layer of 10mm Hicem board are then screw fixed by 25 and 35mm long Hilux self-drilling and tapping screws having Phillips head with under head cu�er, for first and second layer respec�vely, to the studs and channels on the both sides of the frame work. The board’s joints are to be staggered to avoid through passage.
Insula�on50mm thick (Density – 48Kg/m³) Glass wool mat is to be placed in the cavity of the par��on.
Join�ng and FinishingFinally edges of the facing boards are to be jointed and finished so as to have a seamless finish which includes filling and finishing with specially formulated Hilux Join�ng Compound and Hilux self-adhesive fibre tape. Cement primer (Oil/water based) to be provided on en�re surface before pu�y/pain�ng.
Note: Acous�c sealant provided on the perimeter of the par��on and also with any type of opening like doors, windows etc., a horizontal branded intermediate channel of web 45mm and an equal flanges of 15mm each of 0.9mm thickness is to be provided for every 3 feet level on both sides, if the par��on height exceeds the board length to provide edge support to the board.
So
und
insula
ted
pa
rtitio
n
52 dBNon-load bearing
200mm
20000mm
1½ Hours(with integrity and insula�on
as per BS-476 Part 22
52 dB
Type
Overall Thickness
Maximum Height
Fire Resistance
Sound Insula�on (100 - 3150 Hz)
Syst
em
sp
eci
fica
�o
ns
Sou
nd
Bo
ok
16
1.
2.
3.
4.
5.
6.
Hilux + Hicem board
Floor & ceiling channel
Stud
Intermediate channel
Screws (Philips head)
Insulation
12mm thick + 10mm thick
100 x 32 x32 x0.5mm
48 x 50 x 0.55mm
45 x 15 x 15 x 0.9mm
25 and 35mm long self-drillingwith under head cutter.
Glass wool 50mm thickand 48 Kg/m3
Both board on each side of studs
Top and bottom perimeterof the partition
Vertically at 610mm c/c
At horizontal board joints
12mm from the edge and 40mmfrom the corner of the boardat 200mm c/c
Placed in the cavity
Details:
Sl. no Item Size Description
SOUND INSULATED DOUBLE LAYER PARTITION
50 mm GLASS WOOL ON EITHER SIDE OF STUDAND 56 mm AIR CAP AT CENTRE
GLASS WOOL
CEILING CHANNEL
56
56
56
METAL STUD610 mm C/C
GLASS WOOL WITH56 mm AIR GAP
CSB BOARD
FLOORINGCHANNEL
HICEM BOARD
FLOOR CHANNEL
METAL STUD
METAL STUD
610 MM C/C610 MM C/C
HILUX BOARD: 6’ X 4’ - 12 mm
HICEM BOARD: 6’ X 4’ - 10 mm
GLASS WOOL: 48kg / M3 50 mm GLASS WOOL
ISOMETRIC VIEW ELEVATION
PLAN
HILUX CALCIUM SILICATEBOARD METAL STUD
610 mm C/CSo
un
d B
oo
k
17
So
und
insula
ted
pa
rtitio
n
47 dBNon-load bearing
196mm
20000mm
1½ Hour with Integrity andinsula�on as perBS-476 Part:22
47 dB
Type
Overall Thickness
Maximum Height
Fire Resistance
Sound Insula�on (100 - 3150 Hz)
Syst
em
sp
eci
fica
�o
ns
Main System:196 mm thick metal stud par��on comprising of a composite framework which includes a 146 mm branded stud of 0.55 mm thick and having two unequal flanges of 34 and 36 mm each placed at 610 mm center to center in 148 mm branded floor and ceiling channel with two equal flanges of 32 mm each fixed to floor and ceiling at 600 mm center, with the help of nylon sleeves and wood screws. Two layers of 12 mm thick Hilux boards are then screw fixed to the studs and channels at 200 mm centres on both sides of the frame work, with 25 & 35 mm long Hilux self drilling & tapping screws having Phillips head with under head cu�er, for first and second layer boards respec�vely. The board’s joints are to be staggered to avoid through passage.
Insula�on100 mm thick (Density - 48 kg/m³) Glass wool mat is to be placed in the cavity of the par��on.
Join�ng and FinishingFinally edges of the facing boards are to be jointed and finished so as to have a seamless finish which includes filling and finishing with specially formulated Hilux join�ng compound and 48mm wide self-adhesive fibre tape. Cement Primer (oil/water based) to be provided on en�re surface before pu�y/pain�ng.
Note: Acous�c sealant is provided on the perimeter of the par��on and also with any type of opening like doors, windows etc. A horizontal branded intermediate channel is to be provided for every 3 feet level on both sides, if the par��on height exceeds the board length to provide edge support to the board.
Sou
nd
Bo
ok
18
1.
2.
3.
4.
5.
6.
Hilux board
Floor & ceiling channels
Stud
Intermediate channel
Screws (Philips head)
Insulation
2 x 12 mm thick
148 x 32 x 32 x 0.5mm
146 x 48 x 50 x 0.55mm
45 x 15 x 15 x 0.9mm
25 and 35mm long, self drilling with under head cutter
Glass wool 100mm thick and 48 Kg/m³
Two boards on each side of studs
Top and bottom perimeter of the partition
Vertically at 610mm c/c
At horizontal board joints
12mm from the edge and 40mmfrom the corner of the boardat 200 mm c/c
Placed in the cavity
Details:
Sl. no Item Size Description
Glass Wool
Stud
HILUX CSBDouble Layer
Floor channel
Isometric view
610 mm c/c 610 mm c/c
Wall & End detail
T-Junction
610 mm c/cPlan
Corner detail
Door fixing detail
HILUX Calcium Silicate BoardDouble layer each side of stud
Vertical metalstud section
Timber frame
Elevation
Floor channel
Calcium silicate board
Glass Wool
Metal stud at 610 mm centres
Ceiling channel
Sound Insulated Partition (47 dB)
HILUX Board: 6’ x 4’ - 2 x 12 mm (Each side)3 Glass Wool: 48 kg/m , 50 mm thickness
Door fixing detail: Double layer board in each side of stud
Sou
nd
Bo
ok
19
So
und
insula
ted
pa
rtitio
n
45 dBNon-load bearing
148mm
20000mm
1½ Hour with Integrity andinsula�on as perBS-476 Part:22
45 dB
Type
Overall Thickness
Maximum Height
Fire Resistance
Sound Insula�on (100 - 3150 Hz)
Syst
em
sp
eci
fica
�o
ns
Main System:148mm thick metal stud par��on comprising of a composite framework which includes a 98mm branded stud of 0.55mm thick and having two unequal flanges of 48 and 50mm each placed at 610mm center to center in 100mm branded floor and ceiling channel with two equal flanges of 32mm each fixed to floor and ceiling at 600mm center, with the help of nylon sleeves and wood screws. Two layers of 12mm thick Hilux boards are then screw fixed by 25 and 35mm long Hilux self drilling and tapping screws having Phillips head with under head cu�er, for first and second layer respec�vely, to the studs and channels on both sides of the frame work. The board’s joints are to be staggered to avoid through passage.
Insula�on75mm thick (Density – 48 Kg/m³) Glass wool mat is to be placed in the cavity of the par��on.
Join�ng and FinishingFinally edges of the facing boards are to be jointed and finished so as to have a seamless finish which includes filling and finishing with specially formulatedHilux join�ng compound and Hilux self-adhesive fibre tape. Cement Primer (oil/water based) to be provided on en�re surface before pu�y/ pain�ng.
Note: Acous�c sealant is provided on the perimeter of the par��on and also with any type of opening like doors, windows etc. A horizontal branded intermediate channel of web 45mm and an equal flanges of 15mm each of 0.9mm thickness is to be provided for every 3 feet level on both sides, if the par��on height exceeds the board length to provide edge support to the board.
Sou
nd
Bo
ok
20
1.
2.
3.
4.
5.
6.
Hilux board
Floor & ceiling channels
Stud
Intermediate channel
Screws (Philips head)
Insulation
2 x 12 mm thick
100 x 32 x 32 x 0.5mm
98 x 48 x 50 x 0.55mm
45 x 15 x 15 x 0.9mm
25 and 35mm long, self drilling with under head cutter
Glass wool 75mm thick and 48 Kg/m³
Two boards on each side of studs
Top and bottom perimeter of the partition
Vertically at 610mm c/c
At horizontal board joints
12mm from the edge and 40mmfrom the corner of the boardat 200 mm c/c
Placed in the cavity
Details:
Sl. no Item Size Description
Sound Insulated Partition (45 dB)
Glass Wool
Stud
HILUX CSBDouble Layer
Floor channel
Isometric view
610 mm c/c 610 mm c/c
Wall & End detail
T-Junction
610 mm c/cCorner detail
Plan
Ceiling channel
Metal stud
Glass wool
Calcium silicate board
Floor channel
Elevation
Timber frame
Vertical metalstud section
HILUX Calcium Silicate BoardDouble layer each side of stud
Door fixing detail
HILUX Board: 6’ x 4’ - 2 x 12 mm (Each side)3 Glass Wool: 48 kg/m , 50 mm thickness
Door fixing detail: Double layer board in each side of stud
Sou
nd
Bo
ok
21
So
und
insula
ted
pa
rtitio
n
44 dBNon-load bearing
98mm
20000mm
2 Hours with Integrity andinsula�on as perBS-476 Part:22
44 dB
Type
Overall Thickness
Maximum Height
Fire Resistance
Sound Insula�on (100 - 3150 Hz)
Syst
em
sp
eci
fica
�o
ns
Main System:98mm thick metal stud par��on comprising of a composite framework which includes a 48mm branded stud of 0.55mm thick and having two unequal flanges of 48 and 50mm each placed at 610mm center to center in 50mm branded floor and ceiling channel with two equal flanges of 32mm each fixed to floor and ceiling at 600mm center, with the help of nylon sleeves and wood screws. One layer of 12mm thick Hilux board with 100mm wide fillet are then screw fixed by 25 and 35mm long Hilux self drilling and tapping screws having Phillips head with under head cu�er, for first and second layer respec�vely, to the studs and channels on both sides of the frame work. The board’s joints are to be staggered to avoid through passage.
Insula�on50mm thick (Density – 48 Kg/m³) Glass wool mat is to be placed in the cavity of the par��on.
Join�ng and FinishingFinally edges of the facing boards are to be jointed and finished so as to have a seamless finish including filling and finishing with specially formulatedHilux join�ng compound and self-adhesive fibre tape. Cement Primer (oil/water based) to be provided on en�re surface before pu�y/pain�ng.
Note: Acous�c sealant is to be provided on the perimeter of the par��on and also for any type of opening like doors, windows etc. A horizontal branded intermediate channel of web 45mm and an equal flanges of 15mm each of 0.9mm thickness is to be provided for every 3 feet level on both sides, if the par��on height exceeds the board length to provide edge support to the board.
Sou
nd
Bo
ok
22
1.
3.
4.
5.
6.
7.
Hilux board
Floor & ceiling channels
Stud
Intermediate channel
Screws (Philips head)
Insulation
12 mm thick
50 x 32 x 32 x 0.5mm
48 x 50 x 48 x 0.55mm
45 x 15 x 15 x 0.9mm
25 and 35mm long, self drilling with under head cutter
Glass wool 100mm thick and 48 Kg/m³
One board on each side of studs
Top and bottom perimeter of the partition
Vertically at 610mm c/c
At horizontal board joints
12mm from the edge and 40mmfrom the corner of the boardat 200 mm c/c
Placed in the cavity
Details:
2. Hilux board fillets 100mm wide On each side of all studs and channel
Sl. no Item Size Description
Sound Insulated Partition (44 dB)
HILUX Board: 6’ x 4’ - 1 x 12 mm + 100 mm wide fillet (Each side)3 Glass Wool: 48 kg/m , 100 mm thickness
Door fixing detail: Single layer board in each side of stud
610 mm c/c 610 mm c/c
Wall & End detail
610 mm c/c 610 mm c/c
Plan
Door fixing detail
Timber frame
HILUX Calcium Silicate BoardSingle layer each side of stud
Elevation
Ceiling channel
Metal stud
Fillet 100 mm wide
Calcium silicate board
Floor channel
STUD
Glass Wool
Stud
HILUX CSBSingle Layer
Floor channel
Isometric view
HILUX Fillet
Sou
nd
Bo
ok
23
So
und
insula
ted
pa
rtitio
n
42 dBNon-load bearing
132mm
20000mm
1½ Hour with Integrity andinsula�on as perBS-476 Part:22
42 dB
Type
Overall Thickness
Maximum Height
Fire Resistance
Sound Insula�on (100 - 3150 Hz)
Syst
em
sp
eci
fica
�o
ns
Main System:132mm thick metal stud par��on comprising of a composite framework which includes a 98mm branded stud of 0.55mm thick and having two unequal flanges of 48 and 50mm each placed at 610mm center to center in 100mm Branded floor and ceiling channel with two equal flanges of 32mm each fixed to floor and ceiling at 600mm center, with the help of nylon sleeves and wood screws. Two layers of 8mm thick Hilux boards are then screw fixed by 25 and 35mm long Hilux self drilling and tapping screws having Phillips head with under head cu�er, for first and second layer respec�vely, to the studs and channels on both sides of the frame work. The board’s joints are to be staggered to avoid through passage.
Insula�on75mm thick (Density – 48 Kg/m³) Glass wool mat is to be placed in the cavity of the par��on.
Join�ng and FinishingFinally edges of the facing boards are to be jointed and finished so as to have a seamless finish which includes filling and finishing with specially formulated Hilux join�ng compound and self-adhesive fibre tape. Cement Primer(oil/water based) to be provided on en�re surface before pu�y/pain�ng.
Note: Acous�c sealant is provided on the perimeter of the par��on and also with any type of opening like doors, windows etc. A horizontal branded intermediate channel of web 45mm and an equal flanges of 15mm each of 0.9mm thickness is to be provided for every 3 feet level on both sides, if the par��on height exceeds the board length to provide edge support to the board.
Sou
nd
Bo
ok
24
1.
2.
3.
4.
5.
Hilux board
Floor & ceiling channels
Stud
Intermediate channel
Screws (Philips head)
Sl. no Item Size Description
2 x 08 mm thick
100 x 32 x 32 x 0.55mm
98 x 50 x 48 x 0.55mm
45 x 15 x 15 x 0.9mm
25 and 35mm long, self drilling with under head cutter
Two boards on each side of studs
Top and bottom perimeter of the partition
Vertically at 610mm c/c
At horizontal board joints
12mm from the edge and 40mmfrom the corner of the boardat 200 mm c/c
6. Insulation Glass wool 75mm thick and 48 Kg/m³
Placed in the cavity
Details:
Sound Insulated Partition (42 dB)
HILUX CSBDouble Layer
Glass Wool
Stud
Floor channel
Isometric view
HILUX Calcium Silicate BoardDouble layer each side of stud
Timber frame
Vertical metalstud section
Door fixing detail
Ceiling channel
Metal stud
Glass wool
Calcium silicate board
Floor channel
Elevation
610 mm c/c 610 mm c/c
Wall & End detail
610 mm c/c
T-Junction
Corner detail
Plan
HILUX Board : 6’ x 4’ - 2 x 8mm (Each side)3
Glass Wool : 48 Kg/m , 75 mm thickness
Door fixing detail : Double layer board in each side of stud
Sou
nd
Bo
ok
25
So
und
insula
ted
pa
rtitio
n
41 dBNon-load bearing
90mm
20000mm
1 Hour with Integrity andinsula�on as perBS-476 Part:22
41 dB
Type
Overall Thickness
Maximum Height
Fire Resistance
Sound Insula�on (100 - 3150 Hz)
Syst
em
sp
eci
fica
�o
ns
Main System:90mm thick metal stud par��on comprising of a composite framework which includes a 48mm branded stud of 0.55mm thick and having two unequal flanges of 48 and 50mm each placed at 610mm center to center in 50mm Branded floor and ceiling channel with two equal flanges of 32mm each fixed to floor and ceiling at 600mm center, with the help of nylon sleeves and wood screws. One layer of 10mm thick Hilux board with 100mm wide fillet are then screw fixed by 25 and 35mm long Hilux self drilling and tapping screws having Phillips head with under head cu�er, for first and second layer respec�vely, to the studs and channels on both sides of the frame work. The board’s joints are to be staggered to avoid through passage.
Insula�on50 mm thick (Density – 48 Kg/m³) Glass wool mat is to be placed in the cavity of the par��on.
Join�ng and FinishingFinally edges of the facing boards are to be jointed and finished so as to have a seamless finish which includes filling and finishing with specially formulatedHilux join�ng compound and self-adhesive fibre tape. Cement Primer(oil/water based) to be provided on en�re surface before pu�y/ pain�ng.
Note: Acous�c sealant is provided on the perimeter of the par��on and also with any type of opening like doors, windows etc. A horizontal Ramco Hilux intermediate channel of web 45mm and an equal flanges of 15mm each. Is to be provided for every 3 feet level on both sides, if the par��on height exceeds the board length to provide edge support to the board.
Sou
nd
Bo
ok
26
Sound Insulated Partition (41 dB)
HILUX CSB
Single Layer
Isometric view
Stud
Glass Wool
Floor channel
Wall & End detail
610 mm c/c 610 mm c/c
610 mm c/c 610 mm c/c
Plan
Ceiling channel
Metal stud
Calcium silicate board
Floor channel
Elevation
Fillet 100 mm wide
HILUX CSB
single layer each side of stud
Timber frame
Stud
Door xing detail
1.
3.
4.
5.
6.
7.
Hilux board
Floor & ceiling channels
Stud
Intermediate channel
Screws (Philips head)
Insulation
10 mm thick
50 x 32 x 32 x 0.5mm
48 x 50 x 48 x 0.55mm
45 x 15 x 15 x 0.9mm
25 and 35mm long, self drilling with under head cutter
Glass wool 50mm thick and 48 Kg/m³
One board on each side of studs
Top and bottom perimeter of the partition
Vertically at 610mm c/c
At horizontal board joints
12mm from the edge and 40mmfrom the corner of the boardat 200 mm c/c
Placed in the cavity
Details:
2. Hilux board fillets 100mm wide On each side of all studs and channel
Sl. no Item Size Description
HILUX Board : 6’ x 4’ - 1 x 8mm + 100 mm wide llet (Each side)3
Mineral Wool : 48 Kg/m , 50 mm thickness
Door xing detail : Single layer board in each side of stud
Sou
nd
Bo
ok
27
So
und
insula
ted
pa
rtitio
n
41 dBNon-load bearing
82mm
20000mm
1 Hour with Integrity andinsula�on as perBS-476 Part:22
41 dB
Type
Overall Thickness
Maximum Height
Fire Resistance
Sound Insula�on (100 - 3150 Hz)
Syst
em
sp
eci
fica
�o
ns
Main System:82mm thick metal stud par��on comprising of a composite framework which includes a 48mm branded stud of 0.55mm thick and having two unequal flanges of 48 and 50mm each placed at 610mm center to center in 50mm Branded floor and ceiling channel with two equal flanges of 32mm each fixed to floor and ceiling at 600mm center, with the help of nylon sleeves and wood screws. One layer of 8mm thick Hilux board with 100mm wide fillet are then screw fixed by 25 and 35mm long Hilux self drilling and tapping screws having Phillips head with under head cu�er, for first and second layer respec�vely, to the studs and channels on both sides of the frame work. The board’s joints are to be staggered to avoid through passage.
Insula�on50mm thick (Density – 48 Kg/m³) Glass wool mat is to be placed in the cavity of the par��on.
Join�ng and FinishingFinally edges of the facing boards are to be jointed and finished so as to have a seamless finish which includes filling and finishing with specially formulatedHilux join�ng compound and self-adhesive fibre tape. Cement Primer(oil/water based) to be provided on en�re surface before pu�y/ pain�ng.
Note: Acous�c sealant is provided on the perimeter of the par��on and also with any type of opening like doors, windows etc. A horizontal branded intermediate channel of web 45mm and an equal flanges of 15mm each of 0.9mm thickness is to be provided for every 3 feet level on both sides, if the par��on height exceeds the board length to provide edge support to the board.
Sou
nd
Bo
ok
28
1.
3.
4.
5.
6.
7.
Hilux board
Floor & ceiling channels
Stud
Intermediate channel
Screws (Philips head)
Insulation
08 mm thick
50 x 32 x 32 x 0.5mm
48 x 50 x 48 x 0.55mm
45 x 15 x 15 x 0.9mm
25 and 35mm long, self drilling with under head cutter
Glass wool 50mm thick and 48 Kg/m³
One board on each side of studs
Top and bottom perimeter of the partition
Vertically at 610mm c/c
At horizontal board joints
12mm from the edge and 40mmfrom the corner of the boardat 200 mm c/c
Placed in the cavity
Details:
2. Hilux board fillets 100mm wide On each side of all studs and channel
Sl. no Item Size Description
Sound Insulated Partition (41 dB)
HILUX CSB
Single Layer
Isometric view
Stud
Glass Wool
Floor channel
Wall & End detail
610 mm c/c 610 mm c/c
610 mm c/c 610 mm c/c
Plan
Ceiling channel
Metal stud
Calcium silicate board
Floor channel
Elevation
Fillet 100 mm wide
HILUX CSB
single layer each side of stud
Timber frame
Stud
Door xing detail
HILUX Board : 6’ x 4’ - 1 x 8mm + 100 mm wide llet (Each side)3
Mineral Wool : 48 Kg/m , 50 mm thickness
Door xing detail : Single layer board in each side of stud
Sou
nd
Bo
ok
29
39 dBSound Insula�on (100 - 3150 Hz)
So
und
insula
ted
pa
rtitio
n
39 dBNon-load bearing
66mm
20000mm
Type
Overall Thickness
Maximum Height
Syst
em
sp
eci
fica
�o
ns
Main System:66mm thick metal stud par��on comprising of a composite framework which includes a 48mm branded stud of 0.55mm thick and having two unequal flanges of 48 and 50mm each placed at 610mm center to center in 50mm Branded floor and ceiling channel with two equal flanges of 32mm each fixed to floor and ceiling at 600mm center, with the help of nylon sleeves and wood screws. One layer of 8mm thick Hilux board is then screw fixed by 25mm long Hilux self drilling and tapping screws having Phillips head with under head cu�er, to the studs and channels on both sides of the frame work. The board’s joints are to be staggered to avoid through passage.
Join�ng and FinishingFinally edges of the facing boards are to be jointed and finished so as to have a seamless finish which includes filling and finishing with specially formulatedHilux join�ng compound and self-adhesive fibre tape. Cement Primer(oil/water based) to be provided on en�re surface before pu�y/ pain�ng.
Note: Acous�c sealant is provided on the perimeter of the par��on and also with any type of opening like doors, windows etc. A horizontal Branded intermediate channel of web 45mm and an equal flanges of 15mm each of 0.9mm thickness is to be provided for every 3 feet level on both sides, if the par��on height exceeds the board length to provide edge support to the board.
Sou
nd
Bo
ok
30
Sound Insulated Partition (39 dB)
HILUX CSB
Single Layer
Floor channel
Isometric view
Stud
610 mm c/c 610 mm c/c
Wall & End detail
610 mm c/c
T-Junction
Corner detailPlan
HILUX CSB
single layer each side of stud
Timber frame
Stud
Door xing detail
Ceiling channel
Metal stud
Calcium silicate board
Floor channel
Elevation
1.
2.
3.
4.
5.
Hilux board
Floor & ceiling channels
Stud
Intermediate channel
Screws (Philips head)
Sl. no Item Size Description
08 mm thick
50 x 32 x 32 x 0.55mm
48 x 50 x 48 x 0.55mm
45 x 15 x 15 x 0.9mm
25 and 35mm long, self drilling with under head cutter
One board on each side of studs
Top and bottom perimeter of the partition
Vertically at 610mm c/c
At horizontal board joints
12mm from the edge and 40mmfrom the corner of the boardat 200 mm c/c
Details:
HILUX Board : 6’ x 4’ - 1 x 8mm (Each side)
Door xing detail : Single layer board in each side of stud
Sou
nd
Bo
ok
31
On
e T
hir
d O
ctav
eFr
eq
ue
ncy
, Hz
Sou
nd
Tra
nsm
issi
on
Loss
, dB
10
0
12
5
16
0
20
0
25
0
31
5
40
0
50
0
63
0
80
0
10
00
12
50
16
00
20
00
25
00
31
50
40
00
50
00
63
00
80
00
ST
C
Rw
(C
, Ctr
)
36
.0
37
.0
42
.3
40
.6
44
.0
46
.0
49
.0
54
.1
67
.8
61
.1
63
.6
65
.7
68
.3
68
.0
61
.9
55
.3
60
.2
64
.9
70
.1
72
.4
56
55
(0
; -6
)
Hilu
x ce
iling
�le
s w
ith
48kg
/m3
- 50
mm
gla
ss w
ool a
nd te
sted
wit
h E-
300
confi
gura
�on
NR
C= 0
.75 O
ne t
hird
oct
ave
freq
uenc
y ba
nd, H
z
Random Incidence Sound Absorp�on Coefficient
1.00
0.90
0.80
0.70
0.60
0.50
0.40
0.30
0.20
0.10
0.00
125
160
200
250
315
400
500
630
800
1000
1250
1600
2000
2500
3150
4000
6000
6300
8000
SO
UN
D T
RA
NS
MIS
SIO
N C
LAS
SN
OIS
E R
ED
UC
TIO
N C
O-E
FFIC
IEN
T
Sou
nd
Bo
ok
32
HIL
UX
SP
EC
IFIC
AT
ION
- S
OU
ND
IN
SU
LAT
ED
PA
RT
ITIO
N
Tim
ber
fra
me
ver�
cal m
etal
stu
d s
ec�
on
HIL
UX
Cal
ciu
m S
ilica
te B
oar
d
Do
ub
le la
yer
each
sid
e o
f st
ud
61
0m
m c
/c6
10
mm
c/c
Co
rner
det
ail
T-Ju
nc�
on
61
0m
m c
/c
Stu
d
Flo
or
Ch
ann
el
GLA
SS W
OO
L
HIL
UX
CSB
Do
ub
le L
ayer
Iso
met
ric
view
Do
or
fixi
ng
det
ail
Wal
l & E
nd
det
ail
Pla
n
Cei
ling
chan
nel
Met
al s
tud
at
61
0 m
m c
entr
es
GLA
SS W
OO
L
Cal
ciu
m s
ilica
te b
oar
d
Flo
or
chan
nel
Elev
a�o
n
HIL
UX
Bo
ard
: 6
' x 4
' - 2
x 1
2m
m (
Each
sid
e)D
oo
r fi
xin
g d
etai
l : D
ou
ble
laye
r b
oar
d in
eac
h s
ide
of
stu
dG
LASS
WO
OL
: 48
Kg
/m³,
10
0m
m t
hic
knes
s
Sou
nd
Bo
ok
33
Hilu
x In
stan
t A
cou
s�c
Pan
el f
or
wal
l
Hilu
x p
erfo
rate
d �
lePa
inte
d G
I-fr
ame
Min
eral
/Gla
ss w
oo
l - 5
0m
m t
hic
knes
sEx
is�
ng
con
stru
c�o
n
1
1
2
2
3
3
44
Sou
nd
Bo
ok
34
Aco
us�
cs A
bso
rp�
on
Val
ue
s
Pan
el S
izes
60
0 x
24
00
mm
an
d 6
00
x 3
60
0m
m
Hilu
x w
all a
bso
rbe
rs in
stal
led
on
a 4
5m
m s
tee
l bac
k w
ith
50
mm
of
un
de
rlay
ing
glas
s w
oo
l
NR
C1
25
HZ
25
0 H
Z5
00
HZ
10
00
HZ
20
00
HZ
40
00
HZ
Hilu
x
Hilu
x
Hilu
x
Hilu
x
0.3
5
0.3
0
0.2
5
0.3
0
0.6
5
0.6
5
0.6
5
0.6
5
0.8
5
0.9
0
1.0
0
1.0
0
0.8
5
0.8
5
0.9
5
0.8
5
0.7
5
0.6
5
0.6
5
0.6
0
0.7
5
0.6
0
0.6
5
0.5
5
0.8
0
0.7
5
0.8
0
0.8
0
Hilux Instant Acous�c Panel for wall
Ver
�ca
l mo
un
�n
gH
ori
zon
tal m
ou
n�
ng
Sou
nd
Bo
ok
35
Certifications
NPL, New Delhi
NPL, New Delhi
IS-9901-Pt.-III-1981
IS-9901-Pt.-III-1981
41 dB
41 dB
Sound Insulation: (STC)
1x8mm Hilux board+Fillet on each side of 48mm stud + 50x48 Kg/m³. Glass wool in the cavity.
1x10mm Hilux board + Fillet on each side of 48mm stud + 50x48 Kg/m³.Glass wool in the cavity.
NPL, New Delhi IS-9901-Pt.-III-1981 44 dB
1x12mm Hilux board + Fillet on each side of 48mm stud + 50x48 Kg/m³.Glass wool in the cavity.
NPL, New Delhi IS-9901-Pt.-III-1981 42 dB
2x8mm Hilux board on each side of 98mm stud + 75x48 Kg/m³.Glass wool in the cavity.
Description Testing Centre Code Result
NPL, New Delhi As per IS:8225-1987 0.85
Sound Absorption: NRC 8mm thick Hilux Perforated tile (595x595mm) mounted on 50mm x 48 Kg/m³ Glass wool
Sound Absorption: NRC 10mm thick Hilux board
NPL, New Delhi As per IS:8225-1987 0.30
1x8mm Hilux board on each side of 48mm studand 50mm floor and ceiling channel
NPL, New Delhi IS-9901-Pt.-III-1981 39 dB
NPL, New Delhi IS-9901-Pt.-III-1981 45 dB
NPL, New Delhi
NPL, New Delhi
IS-9901-Pt.-III-1981
IS-9901-Pt.-III-1981
47 dB
52 dB
2x12mm Hilux board on each side of146mm stud + 100x48 Kg/m³.Glass wool in the cavity.
1x12mmHilux board + 1x10 Hicem board on eachside of twin frame of 98mm stud + 50x48 Kg/m³.Glass wool + 56mm Air gap.
2x12mm Hilux board on each side of98mm stud + 75x48 Kg/m³.Glass wool in the cavity.
ARAI, PuneASTM E90 / ASTM E413 ISO 140-3
56 dB
2x12mm Hilux Board on each side of146mm stud + 100x48 Kg/m³.Glass wool in the cavity.
Ramco Hilux is brought to you by Ramco Industries Limited, a part of the US$ 1 billion Ramco
Group with interests in cement, dry walls & ceiling products, cotton yarn, surgicals & software.
Ramco Industries is one of the leading building materials manufacturers in South Asia and has
been in the forefront of innovation, answering perplexing challenges with definitive solutions.
Ramco Hilux is manufactured at the ISO 9001 & ISO 14001 certified state-of-the-art plant in
Ramco Industries
Keshwana, Rajasthan and distributed across India through its 300-strong dealer network.
RIL, Keshwana Plant, Kotputli
Acoustic Tiles
Tiny Hole Perforated
Random Slit Perforated
Round Hole Perforated
Square Hole Perforated
Tiny Slit Perforated
Round Hole
Straight Slit Perforated
AccessoriesCeiling Tiles
Semi Pin Hole
Semi Pin Hole Square
Tiny Stars
9 Squares Frame Work Accessories
G.I. Channels, Connecting Clip,
Soffit Cleat, Rawl Plug
Minor Accessories
Self Drilling and Tapping Screws
Finishing
Jointing Compound, Fibre Mesh Tape
Boards
Chroma Walls
Wall Woods
Visual Walls
Marble Walls
Auras Corporate Centre, 98-A, Dr. Radhakrishnan Salai, Mylapore, Chennai - 600 004. India. +91 44 - 4298 3109 / 91767 75882 info@ril.co.in www.ramcohilux.com
top related