Simulation Results

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Progress

Temperature and velocity distribution in different section of slag pool

( a) x=0m ( b) x=0.2m

( c) x=0.4m ( d) x=0.6m

Progress

Velocity distribution in slag pool

Progress

Turbulence kinetic energy of different section of slag pool

( a) x=0m ( b) x=0.2m

( c) x=0.4m ( d) x=0.6m

Progress

( a) x=0m ( b) x=0.2m

( c) x=0.4m ( d) x=0.6m

Effective heat transfer coefficient in different section of slag pool

Progress

DimensionlessGroup

MeaningValue

Lab scale Indust. scale Our work

1.7kA/0.05 18kA/0.33 25kA/0.487

Lorenz ForceInertial Force 51 52 15

Buoyancy ForceInertial Force 15 38 44

Inertial Force Viscous Force 1400 5900 11320

Rate of heat generationRate of heat transport by

convection0.26 0.05 0.0069

2

200

1 HM

20

2 TLgM

0

ReLN

0

020

LTCJNp

T

L0=Reference Length=mould diameter;I0=Current density;H0=I0/L0;J0=I0/L02

Progress

Temperature distribution of slab ingot

Progress

-0.15 -0.10 -0.05 0.00 0.05 0.10 0.15

0.70

0.75

0.80

0.85

0.90

0.95

1.00

0.70

0.75

0.80

0.85

0.90

0.95

1.00

Z/m

Y/m

liquid line solid line

Diagram of metal pool at X=0m

Progress

0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7

0.70

0.75

0.80

0.85

0.90

0.95

1.00

0.70

0.75

0.80

0.85

0.90

0.95

1.00

Z/m

X/m

liquid line solid line

diagram of metal pool at y=0m

Progress

In the experimental production process, the surface quality of wide

side is good , but surface of narrow side is not, as we can see from the

picture below.

Progress

One possible reason is narrow side is far away from electrode, so we

widen them.

W=685mm

W=710mm

Progress

( a) x=0m ( b) x=0.2m

( c) x=0.4m ( d) x=0.6m

Temperature and velocity distribution in different section of slag pool

Progress

Temperature distribution of slab ingot

Electrode width W=710mm×2 Electrode width W=685mm×2

Progress

-0.15 -0.10 -0.05 0.00 0.05 0.10 0.15

0.70

0.75

0.80

0.85

0.90

0.95

1.00

0.70

0.75

0.80

0.85

0.90

0.95

1.00

Z/

m

Y/m

liquid line of 1370mm solid line of 1370mm liquid line of 1420mm solid line of 1420mm

0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7

0.70

0.75

0.80

0.85

0.90

0.95

1.00

0.70

0.75

0.80

0.85

0.90

0.95

1.00

Z/m

X/m

liquid line of 1370mm solid line of 1370mm liquid line of 1420mm solid line of 1420mm

Diagram of metal pool using different electrodes

Diagram of metal pool at X=0m diagram of metal pool at y=0m

Progress

R=600mm

R=300mm

Another possible reason is radius of narrow side is large, and we decrease it

Progress

( a) x=0m ( b) x=0.2m

( c) x=0.4m ( d) x=0.6m

Temperature and velocity distribution in different section of slag pool

Progress

Temperature distribution of slag ingot

Radius of narrow side R=300mm Radius of narrow side R=600mm

Progress

-0.15 -0.10 -0.05 0.00 0.05 0.10 0.15

0.70

0.75

0.80

0.85

0.90

0.95

1.00

0.70

0.75

0.80

0.85

0.90

0.95

1.00

Z/m

Y/m

liquid line of R600mm solid line of R600mm liquid line of R300mm solid line of R300mm

0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7

0.70

0.75

0.80

0.85

0.90

0.95

1.00

0.70

0.75

0.80

0.85

0.90

0.95

1.00

Z/m

X/m

liquid line of R600mm solid line of R600mm liquid line of R300mm solid line of R300mm

Diagram of metal pool using different R

Diagram of metal pool at X=0m diagram of metal pool at y=0m

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