Silicate Technology
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THE NEW GENERATION OF SILICATE TECHNOLOGYRemmers Joint Filler SF 1 and Waterproofing Grout SD 1
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“A Revolutionary
BreakthroughSilicate Technology!“
in
After 16 years of the most intensivelaboratory research as well as numer-ous tests and field studies in practice,Remmers has achieved an absolutebreakthrough in silicate technology.For the very first time, thanks tosophisticated silicate technology, it ispossible to develop products that areextremely resistant yet easy to workand also affordable.
The new silicate technology far sur-passes all of the materials used so farsuch as epoxy resins or cement mor-tars. Remmers has now redevelopedtwo proved products using this revolu-tionary silicate technology. The resultsgained in practice are overwhelming.Remmers will use this enormousadvantage in the future as well andbring further products based on thisnew technology on the market.Tomorrow's technology today!
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YEARS OF INTENSIVE RESEARCHThis Unique Silicate Technology Will Revolutionise the Building Trade
Extremely high chemicaland mechanical resistance
Unequalled adhesivebonding to the substrate
Easy to use
Extremely highabrasion resistance
No labelling required,completely inorganic
Unique technologythe world over
Made of environment-friendly raw materials
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REMMERS JOINT FILLER SF 1Numerous application areas through a revolutionary silicate technology
Along with high mechanical loadssuch as high pressure cleaning atextremely high temperatures or abra-sive grinding and shear loads, theinfluence of aggressive chemicalloads from acids, lyes, oils, grease,etc. is usually also present.
Especially in this combination, con-ventional joints just don't hold upwell. With SF 1, Remmers has devel-oped a joint sealer that can be sub-jected to extreme loads. SF 1 can beused without any problem in a multi-tude of applications. The joints areeasily filled without much expenditureof energy and can be wiped off afterreacting with water for just a shortperiod, even without the use of acleaning agent. The sealing materialcan also be worked as of temperatu-res of + 2 °C.
And the best part:The surfaces can be used again soonafterward so there are no unneces-sary down-times - an added value forworkers and building owners.
Large-scale kitchens Food processing industry
Restaurants/catering Chemical industry
Breweries Laboratories
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REMMERS JOINT FILLER SF 1
Single-component,just mix with water
Extremely resistant to chemicals
Extremely resistant to acids,lyes and solvents accordingto DIN EN 12 808
Can be subjected toheavy mechanical loads
Can be cleaned with highpressure equipment up to 120bar pressure and +150 °C
Heat resistant up to atemperature of +500°C
100% inorganic ingredients
Labelling is not necessary -no hazardous substances
Heat resistant up +500°C High abrasion resistance
A comparison of chemical resistance between Remmers SF 1 and cement-based joint fillers
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MIXING RATIO
Remmers SF 1, which is packaged in 5 kgunits, is added to approx. 700 to 750 ml cleanwater.
MIXING SF 1
Remmers SF 1 is mixed with a mixer forapprox. 60 seconds. The mixture is allowed tomature for approx. 4 minutes and is thenmixed again for approx. 60 seconds.
JOINTING WITH SF 1
After any soiling has been removed from thetiles with a slightly damp sponge float,Remmers SF 1 can be easily filled (withexcess material) in the joint space, using afloat offered in the Remmers Tool Programme.
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SURFACES WITH FINISHED SF 1
Finished surfaces jointed with Remmers SF 1can be used after just a short reaction time.
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WASHING THE INITIALLYREACTED SF 1
After a reaction time of approx. 15 minutes,Remmers SF 1 is slightly emulsified with waterfirst. This makes it easy to wash off the sur-face afterward.
REMOVING ANY REMAININGFILLER RESIDUE
After initial drying, the entire surface is clean-ed again with clean, clear water.
Property Cement Epoxy Remmers SF 1
Working (2-component)
Hardness
Acids ––––
Alkalis
Solvents
Early resistance to water
Abrason resistance
Temperature resistance 200°C 100°C 500°C
A DIRECT COMPARISON OF JOINT FILLERS
–– = requirements not fulfilled = sufficient = satisfactory = good = very good
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REMMERS WATERPROOFING GROUT SD 1Versatile Application Possibilities through Perfect Silicate Technology
Particularly in industrial and agricul-tural areas, the properties that aredemanded for waterproofing and pro-tective systems are actually irreconcil-able: they should have the greatestresistance to mechanical and chemi-cal loads and also be able to with-stand high temperatures.
In these cases, special materials,often in multiple-component varia-tions with difficult working properties,were often applied by specially train-ed personnel from specialist firms.With Remmers SD 1, a new erabegins in terms of application areas,loading capacity and working proper-ties.
SD 1, which is worked like a normal,mineral waterproofing system, is easi-ly applied to walls and floors in agrouting and filling procedure.Depending on load, differently thicklayers or several layers can be ap-plied. After just a short setting period,the building element is permanentlyprotected and perfectly waterproofed.
Blast furnaces Sewage industry
Agriculture Chimney flues
Bio-gas plants Sewage treatment plants
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REMMERS WATERPROOFING GROUT SD 1
Single-component,just mix with water
Extremely strong adhesioneven on glazed surfaces
Extreme resistance to acids,lyes and solvents accordingto DIN EN 12 808
Can be subjected to extremelyheavy mechanical loads
Can be cleaned with highpressure equipment up to120 bar and +150 °C
Heat resistant up to a tem-perature of +500°C
100% inorganic, no labellingnecessary
Water pressure tight up to 5bar
Extremely strong adhesion to smooth substrates Highest resistance to chemicals in the comparison
Extremely resistant to mechanical loads Heat resistance up to +500°C
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PRIMING WITH KIESOL
Any soiling or material that could interfere withadhesion should be removed using the Rotecprocedure or a grinding machine. Prime even-ly with Kiesol and water (mixing ratio 1:1).
MIXING SD 1
Remmers SD 1 is added to approx. 600 to650 ml of clean water and mixed for approx. 60seconds with a mixer. After it has matured forapprox. 4 minutes, mix SD 1 again for approx.60 seconds.
SCRAPED STOPPER COAT WITHSD 1
To ensure that all pores are closed, a scrapedstopper coat of Remmers SD 1 can be appliedwithin the reaction time of Kiesol, if necessary.
APPLICATION OF WATERPROOFING
As an alternative, Remmers SD 1 can also beapplied to the scraped stopper coat or the firstlayer of grout with a trowel in the correspondinglayer thickness.
1st LAYER OF GROUT WITH SD 1
As an alternative to a scraped stopper coat,the first layer of grout can be applied with agrouting brush within the Kiesol reaction time.
2nd LAYER OF GROUT WITH SD 1
A second layer of grout can be applied to thefirst layer of grout, wet-on-wet.
pH-value 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14
acidic neutral alkaline
cement mortar
epoxy resin
conventionalsilicate mortar
Remmers SD1
Remmers SD1 – more resistant than all other materials used so far
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Remmers Baustofftechnik · 49624 Löningen · Tel.: +49 (0 )54 32 / 83-0 · Fax: +49 (0 )54 32 / 39 85 www.remmers.de
719/01.07 GB
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