[Seminar]Catia 3D Master with 3dexperience
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3D雲端體驗平台 -3D主導之設計開發3DEXPERIENCE R2014x
張作鳴 誼卡科技顧問股份有限公司
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1 3D EXPERIENCE PlatformOverall 3DEXPERIENCE Portfolio and Architecture
CATIA 3D MasterEvolution of the design process
2
主題 Agenda
3 From 3D Design to 3D PrintingIdeation/ Concept/ Refinement/ Design Validation
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1 3D EXPERIENCE PlatformOverall 3DEXPERIENCE Portfolio and Architecture
CATIA 3D MasterEvolution of the design process
2
主題 Agenda
3 From 3D Design to 3D PrintingIdeation/ Concept/ Refinement/ Design Validation
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3DEXPERIENCE R2014xOn Premise | Public Cloud | Private Cloud*
*In 3DEXPERIENCE Release 2014x, Dassault Systèmes supports public cloud for all custom
ers.Private cloud deploym
ents will be available for select customers for evaluation at a later date
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Cloud Service Level Definitions
IaaS (Infrastructure as a Service) Outscale Amazon Web Services
PaaS (Platform as a Service)3DEXPERIENCE Platform
SaaS (Software as a Service)Industry Solution ExperiencesIndustry Process ExperiencesProcesses Natural
ResourcesIaaS
• Infrastructure as a Service provides on demand and elastic compute, network and storage virtual resources for running the 3DEXPERIENCE Platform
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IaaS (Infrastructure as a Service) Outscale Amazon Web Services
PaaS (Platform as a Service)3DEXPERIENCE Platform
SaaS (Software as a Service)Industry Solution ExperiencesIndustry Process ExperiencesProcesses Natural
ResourcesPaaS
• Platform as a Service provides deployment, supervision, and operation services for the 3DEXPERIENCE Platform
Cloud Service Level Definitions
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IaaS (Infrastructure as a Service) Outscale Amazon Web Services
PaaS (Platform as a Service)3DEXPERIENCE Platform
SaaS (Software as a Service)Industry Solution ExperiencesIndustry Process ExperiencesProcesses Natural
Resources
SaaS
• Software as a Service provides 3DEXPERIENCE Platform processes and experiences as services
Cloud Service Level Definitions
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Compute, Storage, NetworkOn Premise
14x On Premise
3DEX
PERI
ENCE
Ope
n
Industry Process Experiences (IPE)
Collaborative Innovation
Governance / Lifecycle-centric Processes
Design / Engineering-centric Processes
Manufacturing / Production-centric Processes
Simulation-centric Processes
Industry Solution Experiences (ISE)
Overall 3DEXPERIENCE Portfolio and Architecture
Collaborative Sharing
3DMessaging3DPlay3DSpace 6WTags 3DCompass3DSearch
Processes
Out of theBox PlatformCapabilities
Unified UserExperience
Platform Services
IndustryPortfolio
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Industry Process Experiences (IPE)
Industry Solution Experiences (ISE)
Infrastructure-as-a-Service (IaaS)(Public Cloud)
14x On Cloud
3DEX
PERI
ENCE
Ope
n
Collaborative Sharing
Collaborative Innovation
Governance / Lifecycle-centric Processes
Design / Engineering-centric Processes
Manufacturing / Production-centric Processes
Simulation-centric Processes
3D Design Experience for Professionals Processes
Overall 3DEXPERIENCE Portfolio and Architecture
3DMessaging3DDashboard 3DPassport3DSwym 3DPlay3DSpace 6WTags 3DCompass3DSearch
Processes
Out of theBox PlatformCapabilities
Unified UserExperience
Platform Services
IndustryPortfolio
On-Cloud Only in R2014x Release
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Industry Solution Experience
Industry Process Experience
Processes
Applications
Industries
CATIA Creative DesignFor transportation
NTS
IMA LCS FSS FS
O FSP LRE
ICM LDI IGS STP STL RTR DE
S
CDT
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Ground Breaking User Experience.Available for all applications from CATIA, DELMIA, ENOVIA, and SIMULIA
My Apps 3DSearch and 6WTag Me Menu New Menu Share Menu Home Menu
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Sheet Metal Design Engineering
Hydroformed Sheet Metal Design Engineering
Sheet Metal | Process Experiences
Conceptual Design
Put ideas directly into an industrial
environment with a highly productive direct modeling
application
Detail Design
Create right first time sheet metal parts thanks to
design in context of the virtual product
Access full set of sheet metal
process oriented features
Value chain continuity from early design to
detail
Advanced Detail Design
Take advantage of surface design
integrationAccess a large stamp librairy
Dedicated functions for hydro-formed and hydro-
pressed sheet metal components:
surfacic flange, joggle, …
Manufacturing Preparation
Automatic flattening view
generation
Manufacturing specifications automatically
generated
Direct link to the tooling definition
Manage the forming process in 3D, with automatic annotations for the
shopfloor
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1 3D EXPERIENCE PlatformOverall 3DEXPERIENCE Portfolio and Architecture
CATIA 3D MasterEvolution of the design process
2
主題 Agenda
3 From 3D Design to 3D PrintingIdeation/ Concept/ Refinement/ Design Validation
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3 DS answers & proposal
4 Customer cases
5 Business Values & Gains
CATIA “3D Master”
2 Business Challenges
1 Existing “2D Master” process
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″2D Master″ as a reference
What is the current deployed process ?
2D as a universal languageStandardized
Shared, learned and approved for a long time
Evolving with disciplines and cultures
2D is the reference during product development ConceptDetailed Review
Manuf Productn
But 2D as reference
fails to support
new challenges
Concept Detailed Review Manuf Productn
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History of design process
1970
DOCS
1990
3D Design2D Design
Evolution of the design process
DOCS
2D Master
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3 DS answers & proposal
4 Customer cases
5 Business Values & Gains
Agenda
2 Business Challenges
1 Existing “2D Master” process
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Business ChallengesHave you ever experienced these issues ?
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Business Impacts of « 2D Master » processToo much time to find the right information
Delays in Programs
Cost of the change process, identification and modification of
impacted drawings Extension of program costs
Continued use of incorrect unsynchronized 2D documents
Product quality issues / Customer dissatisfaction
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3D Master – Reshape & anticipate the iteration peakNu
mbe
r of c
hang
es
1 10 102 103 104 105 106 107
Dassault Systèmes Confidential
Concept Preliminary Design Detail Design Manufacture Production
Relative Cost of Change
Earlier Collaboration
Faster drawing-less design
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What are the root causes of “2D Master” business impacts ?
Multiple master formats complicate re-use
No continuity among an increasing number of stakeholders
Misinterpretation due to 2D drawings as a reference
Cost of maintaining the integrity of 2D drawings during the change process
?
ConceptDetailed Review
Manuf Productn
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3 DS answers & proposal
4 Customer cases
5 Business Values & Gains
Agenda
2 Business Challenges
1 Existing “2D Master” process
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1970
DOCS
1990
3D Design2D Design
Evolution of the design process
DOCS
2D Master
Today
3D Design3D Master
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What is the “3D Master” concept ?
One single reference in 3D100% Product information in 3D for
Accurate & annotated geometric definition Compliance with regulations & standardsManufacturing & work instructions
2D only for presentationReference in 1 database for anyone, anytime, anywhere
Maximum data reuseDirect feed for downstream applications
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3D Master End-to-End Process Coverage
Conceptual Design
Detailed Design
Design Review
Manufacturing Design
Production& Installation
Product Development
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CustomersAuthorities
Partners
3D Master enables the digital community
Suppliers
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Remember
3D Master does not mean no drawings
It means
a 3D digital model as the Single Source of product information, with 2D extracted only for presentation
Model Based Definition
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3D Master in “Conceptual Design”
SPECIFY
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3D Master Value in “Conceptual Design”
More Flexibility
Simplification in early study
Single model definitionSPECIFY
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3D Master in “Detailed Design”
DEFINE
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3D Master in “Experience Design”
VALIDATE
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3D Master in “Manufacturing”
MANUFACTURE
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On demand blue print generation
Downstream applications direct integration
3D Master Value in “Manufacturing”
MANUFACTURE
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3D Master in “Production”
ASSEMBLE
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3 DS answers & proposal
4 Customer cases
5 Business Values & Gains
Agenda
2 Business Challenges
1 Existing “2D Master” process
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FordCommunication and recommendation to 500+ suppliers to purchase at least FT1 licenses
.. / ..
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End to end Model Based Definition solution with DS integrated products
productivity increase > 40%
delivery rate: Nearly x2
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Gulfstream Aerospace testimonial
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12 Scope: Tooling Design process in Aerostructures department
MBD approachStaying competitiveSupplier InvolvementCultural ChangeTraining
BenefitsElimination of redundant data and effortSingle source of data minimizes errorsReduced design cost by 20% - 30%
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SAAB Aerospace
HistorySupplying BOEING 787 doorsnEUROn project partnership with DA
GRIPEN paperless project
Key achievementsCost of making changes to production processes reduced by 90%
3D Work instructions on the shop floor
Drawing time divided by 3
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Production
Evaluation
Reference customers
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3 DS answers & proposal
4 Customer cases
5 Business Values & Gains
Agenda
2 Business Challenges
1 Existing “2D Master” process
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3D Master Top Values
The correct information at any time anywhereProductivity through simple information accessNatural path from 2D master to full 3D masterIncrease product and process qualityCost ReductionEasy exchange through standardizationProven usage of 3D for contracts
Cost reduction & quality improvement for all customers who deployed
50 % devt cost reduction by eliminating drawings
50% reduction in change process requests
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1 3D EXPERIENCE PlatformOverall 3DEXPERIENCE Portfolio and Architecture
CATIA 3D MasterEvolution of the design process
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主題 Agenda
3 From 3D Design to 3D PrintingIdeation/ Concept/ Refinement/ Design Validation
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- Luxury series -
PHYSALIS collectionreinvest the shape of «amour en cage» flower, also called Japanese Lanterns
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Draw inspiration in Nature : shapes, patterns, textures and colors
Step 1 : Moodboard & Sketching
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Step 2 : Development of 2 concepts using CATIA for Creative Designers
3D Sketching Concept Modeling Detailled Design
CATIA Natural Sketch CATIA Imagine & Shape CATIA Generative Shape Design
Phys
ali
sHo
neyc
omb
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Phys
ali
sHo
neyc
omb
Step 3 : Textures, Materials and Realistic Render
Textures, Materials & Light Ambience creation Realistic Render & Context
CATIA Live Rendering
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12 Visualization & Experience
Ideation Concept Refinement Design Validation
Detail ModelingConcept ModelingCreativity
CATIA for Creative Designersfrom Art to Part
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CATIA for Creative Designersfrom Art to PartNatural Sketch
Turn your 2D ideas into 3D; Easy to use, clean interface
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CATIA for Creative Designersfrom Art to PartCATIA Live Rendering
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CATIA for Creative Designersfrom Art to PartCATIA Live Rendering
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12CATIA for Creative Designers
from Art to PartCATIA Live Rendering
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CATIA for stereo or milling
CATIA for Hybrid DesignCATIA Reverse Engineering
Design Validation | Physical PrototypeFinal Design validation
Complex Decision
Volume & proportion
CATIA for Creative DesignersUnified Industrial Design workflow solution toImagine - Create - Share - Experience
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CATIA for Creative Designersfrom Art to Part
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12 3D printing data pre-processing
Process overview
Tessellation sag influence
Geometry gaps influences
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3D Printed Jewelry- Create unremovable part - Use different materials topology (rigid plastic & flexible silicon)
3D Printed Jewelry- Create unremovable part
- Use different materials topology (rigid plastic & flexible silicon)
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Polyjet Matrix “Inkjet” applications
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Added value from additive manufacturing processOpen new modeling horizons…
Able to produce perfectly unremovable assemblies
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About data readiness for printingPreliminary comments
3D data ready for Rendering do not mean ready for 3D PrintingPrinted data must stand together
If some gaps were introduced intentionally between geometry for rendering perception, they might lead to separated parts
Printed data are affected by gravitySupport or additional structure may be needed to ensure your design
Data must be « watertight »
Data are rarely printed at scale 1Gaps between the parts must be checked and potentially reworked on purpose
Thin parts must be checked to secure their thickness after scaling operation
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Target watertight data for successfull 3D printingSolve gaps inside & between parts regarding what you expect:
Flexible assembly (i.e. :not less than 0.3mm gap between axis & wheel)
Single or multiple material (no more than 0.25mm gaps to secure rigid assembly)
Rework design vs targeted scale:Check thin parts: thicknesses must not be under 0.6mmRemove un-significant details:
Every detail which size will decrease under 0.6mm after scalingVery small fillets: they will just become sharp edge
Mesh data:Prefer to tesselate each part separately with a maximal 0.02mm sag
Export as .stl in distinct mode (n parts n .stl parts)
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Exact 3D pre-process overviewCheck the clashes in your dataSolve them if:• 2 parts need to move in a flexible assembly• 2 parts are clashing and need to get different materials during printing
Clash detection Product to Part
Clash removalsAssemblies consolidationsAdditional thicknessesDetail design removalScaling operation
Tesselate geometry domainsExport as .stl
3D Print
Scale 1 Scale 1 Scale 1/10 Scale 1/10 Scale 1/10
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Data ready for multi-materials 3D printing
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First 3D printing: V1
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Second 3D printing: V2
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Third 3D printing: V3
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Virtual & Physical Prototypes
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Details & Final Prototypes
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