Transcript
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Saudi Aramco Engineering Standards
Saudi Aramco EngineeringStandards
Nabil A. Al-Nuaim, Coordinator
Saudi Aramco Engineering Standards
International Standards Workshop for the
Global Oil & Gas IndustryDoha April 3-4, 2006
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Saudi Aramco Engineering Standards
Present standards administration Structure
Share standards strategies
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Saudi Aramco Engineering Standards
Standards Documents & Statistics
Standards Review Cycle
Standards Administration Structure
Standards Strategies
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Saudi Aramco Engineering Standards
50 yrs+ of documented knowledge and experience(Based on industry Standards:Clarifications,AdditionsorExceptions)
1-Mandatory
Docs
(MSAERs)
2-None
Mandatory Docs3-Engineering
Forms
0
600617 603
1021
The standards documents incorporate . . . . . . . .
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Saudi Aramco Engineering Standards
25%
27%12%
Design and Construction(SAESs)
(1021Documents,34disciplines)
36%
Standards Management
& Procedures
(SAEPs)
(SASDs)Standard Installation
Drawings
(SAMSSs)Materials or Equipment
Procurement
1-Mandatory Documents . . . . . . . . . .
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Saudi Aramco Engineering Standards
76%
2%
22%
(617Documents)
Design, Equipment
O&M and Testing
(Best Practices)
(Engineering Encyclopedia)Standards Supporting
Docs & Course Materials
Typical Installation
Drawings for repeated use
(Library Drawings)
2-Non-Mandatory Documents . . . . . . . . . .
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Saudi Aramco Engineering Standards
Spec and
Data Sheets
Data, Operating Limits &
Equipment data
(603Documents)
32%
46%
2%
7%13%
Inspection Requirements
(175 forms)
Inspection and Testing
Manufacturer Drawings and
Cataloging of Spare Parts
Non-Material
Requirements
(NMRs or 7900)
Site Performance
Evaluation
Pre-Commissioning
Confidential Bid Equalization
Life Cycle Cost (LCCs)
3-Engineering Forms . . . . . . . . . .
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Saudi Aramco Engineering Standards
Standards Documents & Statistics
Standards Review Cycle
Standards Administration Structure
Standards Strategies
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Saudi Aramco Engineering Standards
Continuous Revisions:
(Minor, Major or Editorial)
Event-based
Capital Program
Waivers
Feedback from users
Time-based(3-5) years
Planned major revisions
Value Engineering studies
Time-based - annual
Standards evaluation survey
Standards Quality Index
Standards Review Cycle . . . . . . . . . .
Alignment with Industry/International Standards
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Saudi Aramco Engineering Standards
Standards Documents & Statistics
Standards Review Cycle
Standards Administration Structure
Standards Strategies
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Saudi Aramco Engineering Standards
Board Of Engineers (BOE)
Chairman
Chief Engineer
28 members
StandardsCoordination
(BOE Secretary)
ResponsibleOrganizations
(15)
StandardsCommittees
(34)
BOE Responsibilities:
Guidance on technical
issues
Administration of
standards processes
CommitteeMembers
(359)
Procedures:SAEP-110, 119, 125, 134,
301, 302
Administration Structure . . . . . . . . . .
Systems:
SAP e-StandardsSystem
for BOE approvals of new
& revisions of standards
SAP e-WaiverSystem for
waiving requirements SAP e-RVLfor managing
manufacturers approved
list
Web-based e-SMSfor
managing standards
database and activities
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Saudi Aramco Engineering Standards
HVAC
Valves
Piping
Paints &Coatings
Welding
Vessels
OnshoreStructure
Co-generation
Heat
TransferCivil
CathodicProtection
4-Electrical
OffshoreStructure
Custody
Measurement
Communication
Flare System
Design
High Integrity
Protective Sys.
Trays & Packing
Process Design
ProcessControl
Instrumentation
Environmental
Other
Organizations
Security
Non-destructive
Testing
Materials &
Corrosion
4-Rotating
Equipment
Loss
Prevention
Pluming &
Utilities
34 Technical Committees . . . . . . . . . .
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Saudi Aramco Engineering Standards
Standards Documents & Statistics
Standards Review Cycle
Standards Administration Structure
Standards Strategies
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Saudi Aramco Engineering Standards
Strategy3
trategy 2
Participate in
National /
International
Standards
Committees
PromoteInternal
External
Awareness
Transform
standards into
Knowledge
Sharing hub
T RGET
Strategy 1
Industrial cost-effective
engineering measures to
build and operate reliable
and safe facilities
Plans to increase company engineers participation in
international standards working committees:
Continuous awareness of international standards changes
Incorporate our own special requirements
12 engineers are voting members in industry standards
working committees
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Saudi Aramco Engineering Standards
Base engineering courses on standards to promote internal
awareness 75%
Invite suppliers, engineering firms, operating facilities in
Value Engineering sessions to promote external awareness
10 VE sessions completed
Improve wrong perceptions and promote understanding
Strategy3
trategy 2
Participate in
National /
International
Standards
Committees
Promote Internal
External
Awareness
Transform
standards into
Knowledge
Sharing hub
Objective
Strategy 1
Industrial cost-effective
engineering measures to
build and operate reliable
and safe facilities
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Saudi Aramco Engineering Standards
Capture engineering knowledge and lessons learned through
integration of business processes
Develop IT web application to encourage participation of
engineers in the standards development process web based
e-SMS
Strategy3
trategy 2
Participate in
National /
International
Standards
Committees
Promote Internal
External
Awareness
Transform
standards into
Knowledge
Sharing hub
Objective
Strategy 1
Industrial cost-effective
engineering measures to
build and operate reliable
and safe facilities
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Saudi Aramco Engineering Standards
Standards Documents & Statistics
Standards Review Cycle
Standards Administration Structure
Standards Strategies
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Saudi Aramco Engineering Standards
Standards Review/Development process is expensive
Standards Revisions
0
50
100
150
200
250
300
350
2002 2003 2004
289
357318
New Mandatory Standards Developed
0
5
10
15
20
25
30
35
2002 2003 2004
10
19
12
Lots of engineering man-hours is involved, very expensive process
In the long-term, more feasible to participate in international standardization
organizations and adopt international standards
2005
370
2005
15
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Saudi Aramco Engineering Standards
1000+mandatory documents in 34specialized fields
Based on industry practices (50+years of experience)
Standards exist to ensure building & operating cost
effective, reliable and safe facilities 3strategies to manage the corporate standards
Saudi Aramco is committed to:increase its participation in international standards
committees; more feasibleTransform standards into KS hub as a mechanism to manage
resources
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Saudi Aramco Engineering Standards
THANK YOU
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