Sage 500 ERP/media/site/sage... · The Sage 500 ERP (formerly Sage ERP MAS 500) Advanced Manufacturing module includes all the functionality of the Light Manufacturing/Advanced kitting
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Sage 500 ERP
B E N E F I T S
•Gainshopfloorvisibilitytoyourentireenterprise
•Robustjobcostingenablesyoutoaccuratelydeterminepricingandprofitabilityforeachitem
•Defineoperations,machines,workcenters,andotheroptionsbasedonyouruniquemanufacturingenvironmentandbusinessneeds
•Efficientlymanageworkordersforallmanufacturingactivities
•Trackactuallabortimesforaccuratejobcostingandlaborandproductionreporting
•Trackshipmentsofpartstooutsidevendorsforsubcontractedoperationssuchasheattreating,assembly,coating,orpainting
•Empowercustomerservicepersonneltoquicklyviewthestatusofcustomerorders
•UseBusinessInsightstoanalyzeandmonitorAdvancedManufacturingdataandtransactionsincludingworkorders,costs,quantities,andmore
S A G E 5 0 0 E R P S O L U T I O N S
•FinancialsandProjectAccounting
•ManufacturingandDistribution
•CRMandE-Business
•HumanResourcesandPayroll
•CustomizationandIntegration
•BusinessIntelligence
Advanced ManufacturingAdvanced Manufacturing Features Provide the Backbone for Production Tracking and Job Costing
TheSage500ERP(formerlySageERPMAS500)AdvancedManufacturingmoduleincludesallthefunctionalityoftheLightManufacturing/Advancedkittingmoduleaswellasenhancedworkordersandlaborandproductionreporting.
Thesystemprovidesshopfloorvisibilitytoyourentireenterprise.Withafewmouse-clickscustomerservicecanquicklyviewthestatusofacustomerorderwithouthavingtointerrupttheshopsupervisor.AdvancedManufacturingprovidesinstantvisibilitytoseewhichemployeesarecurrentlyontheclockinanyproductionfacility.
TheGAAP-compliantjobcostingsystemhelpsyouidentifywhichmanufactureditemsaregeneratingthemostprofitandwhichitemsarecostingyoumoney.Youcanidentifyproductionbottle-necksandrespondinrealtimetolast-minuteengineeringchangesandhigh-priorityorders.
Businessesdefineoperations,machines,workorders,andotheroptionsbasedontheirneedsasopposedtopredefinedoptions.ThisallowsyoutotailorAdvancedManufacturingtoyouruniquemanufacturingenvironmentandcorporatebusinessmodel.
AdvancedManufacturingisespeciallywellsuitedforassembly,electronics,metalfabrication,machine/equipmentmanufacturing,andotherproductionenvironmentswherework
Sage 500 ERP I Advanced Manufacturing
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Work OrdersWorkordersprovideaportalforproductionmanagementandmanufacturing-relatedactivities.•Workordersmaybecreatedquicklyfromscratchbyreferencingstandardpartroutings/billsofmaterialandcustomersalesorders.
• Createaworkorderfromasalesorder,onthefly,orbycopyinganexistingpartrouting/billofmaterialandmakingchangesonasame-as-exceptionbasis.
•MultimediafilesandCADdrawingsmaybeviewedatboththeheaderanddetaillevels.
• Backflushlabor,overhead,material,oroutsidecostsautomaticallyasproductiontakesplace.
• Viewcriticalproductioninformation,includingstartdates,manufacturingcommitdates,workorderstatus,currentlogonsforthejob,schedulingdata,jobcostdetail,andlaborandoutsideprocesstransactions.
• Automaticallyissuecostsfromapurchaseorderlinetoaspecificcustomerortostockworkorder.
• Createandtracklotandserializedrawmaterials,components,andfinishedgoodsforimprovedqualitycontrol.
Labor and Production ReportingTrackactuallabortimesforaccuratejobcostingandlabor/productionefficiencies.• Usepaperjobticketstotrackemployeetimes,materialissues,andproductionquantities.
• Backoutbreaktimesfromlabortimecalculations.• Printdetailedshoptravelerstoroutetheproductionorderthroughtheshopfloor.
• Trackscrapbyreasoncode.• Integratedrouting/billofmaterialprovidestime-phasedmaterialrequirements.
• Trackrun,setup,anddowntimesbyoperator.• Laborefficiencyreportshighlightlaborbottlenecksandemployeeperformanceissues.
• Reportlaborhoursperpiece,piecesperhour,ordiscretebatchdependingonproductioncyclesandprocesses.
Job CostingAccuratejobcostingiscriticaltoestablishingitemprices,profitability,andbusinessplanning.• Sage500ERPsupportsGAAP-compliantcostingmethodsincludingactual(lot),average,standard,FIFO,andLIFO.
• Usestandardversusactualcostcomparisonstoestablishandmaintainprofitablepricingmodels
• Advancedgeneralledgerintegrationprovidesdetailedjob-costtrackingandpostingoptionsforworkinprocess,costofgoodssold,andproductionvariances.
• A“CosttoWIP”flagallowsyoutochoosewhetherornottopostworkinprocesstothegeneralledgerforanylabortransaction.
• TheProjectedInventoryValuationreportshowsforecastedinventorylevelsandcostsbylookingathistorical,current,andforecastedtransactions.
Outside ProcessingTrackshipmentsofpartstovendorsforsubcontractedoperationssuchasheattesting,assembly,coating,andpainting.• Printshipperdocumentationtoaccompanyshipmentstovendorsforsubcontractedoperations.
• Findouthowmanypartshavebeenshippedtodateandhowmanyarestillatthevendorforprocessing.
•Outsideprocessingisintegratedwithjobcostingandlaborreportingtoprovidemoreaccuratejobcostsandproductionschedules.
• Automaticallyissueoutsideprocessingcoststoworkinprocesswhenpartsarereceivedfromvendors.
•WhenusedwiththeSage500ERPAdvancedPlanning&Schedulingmodule,AdvancedManufacturingcustomerscansetupoutsideprocessworkcenters.Thisisakeypartoftheschedulingprocess,sincemanagementneedstoknowhowlongitwilltakeyourvendortoprocessthepartssotheycancorrectlyplanforupstreamoperations.
Multiple PartsFlexibleproductionreportingandmanufacturingcostingfeaturesdesignedspecificallyforfamilymolds,progressivedies,andotherindustrieswithcoproducts.• Identifyscrapandqualitycontrolissuestospecificparts.• Backflushdifferentamountsoflaborandoverhead,materialquantitiesandcosts,oroutsideprocesscoststoeachuniquepart.
• Disassembleparentitemsintocomponentsandrawmaterialsatstandardcosts.
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