Transcript
Corrosion and Insulation Specialists
Superior Products International
05/02/2023 GEK 1
Introduction
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Superior Products International
• Founded in 1989• Headquartered in Shawnee, Kansas, U.S.A.• Global Operations
• Middle East, Asia, Europe, South America, Central America, and Africa.
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Clients
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Cost of Corrosion
• The total direct cost of corrosion was determined to be $279 billion per year, which is 3.2 percent of the then U.S. gross domestic product (GDP).
• Indirect cost to the user (society costs) are conservatively estimated to be equal to the direct costs.
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Traditional MethodUnchanged for the past 50 years
1. Sandblast 2. Primer
3. One or Multiple Coats
Why is there only limited success?
• Blast is made• Coating application is delayed• Surface is bloomed or microscopic flash rust has developed
before application -- 100% of the time
• Most Corrosion coatings are “Glue-on-to-surface”
• TOPICAL Coatings Perform Optimally At SSPC-SP10 (NACE 2 or S.a 2.5 Surface Preparation)
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Limited Success
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Solution
RUST GRIP ®
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Rust Grip®
• Minimal Surface Preparation
• Paint Directly on Rust and Firmly Bonded Paint
• Reduce Total Cost of Ownership
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How it Works • RUST GRIP uses special low molecular weight solvents
which penetrate deep into the pores, anchoring, swelling and encapsulating the surface.
• RUST GRIP Freezes the electro-chemical reaction by sealing the pores of the metal, stopping water vapor transmission.
• The heavier aluminum metallic's and micaceous oxide add strength to the weakened steel
®
®
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Specifications and Testing
• ASTM B117 – Salt Spray U/V Test
• Passed 15,000 Hours • Perfect score – 10 at only 150 microns DFT
• ASTM E1795 – Non Reinforced Liquid Coating Encapsulation
• Adhesion – 5A .• Tensile Strength – 6780 psi• Pull Off Strength – 1400 psi• Flame Spread Index – 5• Elongation – 10%• Water vapor transmission – 0.22 perms• Direct Impact – 90 in. lbs
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ASTM B117
• 15000+ Hour Salt Fog Spray Test• Equivalent to 30 years
• 500 Hour w/ Scribe
• No bubbles or undercutting
along the scribe
• 32 C Temperature
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• Most Consistent Performer
• Exceeded Adhesion Requirements
• No other coating performed at the same level
• Only ‘3 in 1’ coating solution to pass rust evaluation requirement
US Army Corps of Engineers
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Bridges
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Storage Tank
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Separation Vessels
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Pipelines
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Metal Roofs
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Ship Hull
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Ship Deck
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Ship Deck
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Ballast Tank
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Marine
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Marine
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Offshore Drilling Rig
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Drill Pipe Risers
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Concrete
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Penetration• ¼” Cement Board with 18 coats of oil based paint, 125 micron DFT Rust Grip
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Corrosion under Insulation
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Bio-hazard Encapsulation
U.S. ARMY
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Hoover Dam Bridge
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SSPC Award
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Recent Projects
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Recent Projects
®
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Cost
3 Coat System• White Sandblast / Prep : 60 SAR• Primer, Intermediate and Top Coat : 30 SAR• Labor @ 5 SAR per m2 X 3 Coats : 15 SAR
Rust Grip • Pressure-Wash / Wire Brush: 15 SAR• RUST GRIP Coating: 35 • Labor @ 5 SAR per m2 X 1 Coat: 5
Rust Grip is 50 SAR per m2 (48%) less expensive than Traditional Blasting and 3-Coat System
105 SAR per m2
55 SAR per m2
®
®
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Letters of Recommendation
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Certifications
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U.S. Patented
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Limitations• Limited overcoat window
• Reacts with “Zinc Rich Primers”, but not galvanized or zinc-alum metals.
• Only comes in silver color
• Certain surfaces may require a brush off blast [SA1]
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Contact Us
Superior Products International.10835 W. 78th StreetShawnee, Kansas 66214USA
Office: 1-913-962-4848 Mobile: 1-913-669-2550 -Tim Cappel
1-816-225-5748 -BJ Ray Fax: 1-913-962-6767
Email: trcappel@spicoatings.com bjray@spicoatings.com
“ Painting the World One Gallon at a Time ”
Global Engineering Trading and IndustryNinth Floor, Al Shrooq Tower-2Sharq, Jaber Al Mubarak St.KuwaitP.O. Box 2880, Salmiya,22029 State of KuwaitTel Office : (965) 2247 6953 / 4Fax : (965) 2247 6955Email: Ghazi Eidi @ghazi@gekinvest.com
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