Transcript
Presented by
Nurunnabi
St. ID.: 105017
Md. Rasel Rana
St. ID.: 105032
Md. Nururzzaman Shah
St. ID.: 105032
Supervised by
Md. Abdul Hannan
Associate Prof.
TE, DUET
Catch up
Introduction
Garments Section
Dyeing Section
Printing Section
Testing Lab
Washing Section
Merchandising
Utility Service
Conclusion
Company Profile
Project Name :
STANDARD GROUP
Location: Jarun,
Konabari, Gazipur.
Managing Director:
Engr. Mosharraf
Hussain
Chairman: Engr. AtiqurRahman
Established year: 1969
Status:100% Export Oriented
Manpower: 18,500
Introduction
Buyers
Buyer Country
1. GAP U.S.A
2. AEO U.S.A
3. TOMMY
HILFIGER
U.S.A
4. H&M Sweden
5. J.C. Penney U.S.A
6. Tom Tailor Germany
7. TESCO U.K
Product Mix
Denim long
Denim shorts
Other shorts
Woven shirt
Denim shirt
Denim Jacket
Child wear etc.
Design/Sketch
Working pattern
Sample making
Production pattern
Grading
Marker making
Fabric spreading
Cutting
Sewing
Pressing & finishing
Shipment
Garments Sequence
Numbering & Checking
Bundling
Fig.: Patterns
Fig.: Cutting Table
Garments Section
Fabric Roll Inspection
Done before spreading to identify fabric faults.
Was 4 point system.
The basic of 4 point system:
Defects up to 3 inch= 1 point
Defects up to 6 inch= 2 points
Defects up to 9 inch= 3 points
Defects over 9 inch = 1 point
Hole = 4 points
20 points per 100 square yards acceptable
Inspected faults can be dyeing faults, fly yarn,
hole , slub, spot, knot, and end out etc.
Dyeing Section
Types of Dyes Used in
our visited factory:
Vat dye
Reactive dye
Disperse dye
Sulphure dye
Chemical Used in Dyeing SectionSequestering Agent
Silicone & Non Silicon Defomers
Buffering Agent
Cationizing Agent for Pigment Dyeing
Leveling Agent
Soda ash, and salt
Garments dyeing is done in our visited factory.
Dyeing procedure
done for shade development
Product Types : ¼ leg opening (50 g) Used m/c : Dyeing M/CModel :HBM-101Capacity :10LtBrand :YilmakOrigin :Turkey
Fig.: Swatch dyeing m/c
Fig.: Sample dyeing m/cFigure: Developed Sample
Color
Dosing
Soda
Dosing
Salt
Dosing
60° c
Run
Run
Run
10 ´
20´
70°c
80°c
Check
PH
Lev
eling
10 ´
20 ´
Sample Check
10 ´
Run
5´
Dyeing Section
60˚C
Drain
Fixing Agent 0.5
g/l
40˚C
Fig.: Dyeing Curve Fig.: Fixing curve
Cold wash
Drain
Fig.: Normal wash
10 ´
Run
5´
Basic Steps of Printing:
Preparation of textile garment
Preparation of printing paste
Printing (With certain style and method)
Drying of the printed fabric
Heat press at 1950C-2000C
Curing of the printed fabric
Finishing
Faults of Printing We Noticed: Print missDesign outOver lappingImproper design
Fig.: Printing TableFig.: Auto Heat Press m/c
Fig.: Curing m/c
Printing Section
Testing Lab
Tests Available In our visited Factory Water hardness test
PH Test
Color fastness to rubbing test
Fig.: Crock Meter
Process Sequence Of Denim Pant Washing:
Date: 14/01/2015
Item: Denim long pant
Buyer: AEO
Qty: 01 pcs (sample)
Style: # 3320
Wash Type: Enzyme stone wash
Style description: Medium destroy
Color: Light Fadded Vintage
Step 3:Pattern making
for tagging
Step 2: Hand sandStep 1: Whiskering
Step 4: Tagging
MarkedStep 5: Tagging
Washing
Step 5: Desizing Step 6: Enzyme stone
wash
After Stone Wash
Step 7: Destroy Mark Step 8 : Destroying After Destroying Step 9: PP Spray
Process Sequence Of Denim Pant Washing:
Step 11: Tinting
Yellow 2RL 0.200gm
Red BL 0.100ml
D/Blue GL 0.050gm
Salt 500gm
Water 50Lt
Temperature 600c
Time 5min
Step 13: 3D Whisker Step 14:Curing
Step 10: Neutralizing Step 12:Staining
Process Sequence Of Denim Pant Washing:
Laser
Start
Obtain Tech pack From BuyerCosting Sampling
Analysis Fabric
Consumption From
CAD
Analysis Cost of Trim &
Fabric
Obtain General Sewing
Data From IED
Prepare Cost Sheet
From Sample
Develop Sample as Per
The Tech Pack
Cost Sheet & Sample Sent To The buyer For Approval
Approval Cost Sheet ReworkedConformation Of Order
Source Trims & Fabric
Sourcing Department
Obtain PCD & Detail
From Production UnitPrepare other documentObtain GSD from IED
Execution of Bulk
Production
Follow up With production
Department & Update the buyerOffer Garments for Final Inspection
Follow up on the Payments for
GoodsShipment
YesNo
Merchandising
We have visited this section of denim long pant. The core steps are mentioned below:
Received and shade machine
Checking and thread cutting
Cleaning by airflow
Body checking and cleaning
Button attach
Parts measurement and ironing
Label attach by tagging and hot pressing
Needle detecting
Finally shade and size matching
Folding and hanger setting
Packing/Cartooning
Finishing Section
Utility Source
Electricity REB & Generator
Water Natural Water by
pump
Steam Boiler
Compressed air Compressor
Gas TITAS
Temp. Control AC
Essential Utility & Source. Different Parts of Boiler
Gash
Regulator
Feed Pump
Steam Pressure
meter
Photo cell (Fire
Ignition valve)
Blower Motor
Safety valve
Main Steam Line
Fire drumLarge tube Small drum
Utility Service
Stone
Separator
Air
Blowing
Room
Electrical
&
Chemical
House
Mixing Tank
Alum Tank
Polymer Tank
Sec
on
da
ry
Cla
rifi
er
Ta
nk
Slu
dge
Dry
ing b
ed
Slu
dge
Hold
ing
Tan
k
Out
Let
LAB Sludge drying
Bed Office
Slu
dge
Dry
ing b
ed
Slu
dge
Dry
ing b
ed
Slu
dge
Dry
ing b
ed
Effluent is treated with bacteria and
chemical. Bacteria’s are collected from cow-
dung. As chemical, Alam and polymer are
used.
•PH : 6-9
•Temperature : 25-400 C
•DO (Dissolve Oxygen) :
4.528 mg/litter
Cow Dung
Sludge
Transfer
Pump
Effluent Treatment Plant
We completed our training course very carefully and sincerely .Having lack of time and also political violence, we could not completethe training course satisfactory.
But we tried our best to learn all the necessary things related with our practical field.
We are hopeful that all these practical and theoretical knowledge willbe helpful and supportive in many ways during our professional life.
Conclusion
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