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1
PRE FEASIBILITY REPORT
For
PROPOSED EXPANSION OF PESTICIDE TECHNICAL IN
EXISTING UNIT
of
M/s. GSP CROP SCIENCE PVT. LTD.
PLOT NO. 100 TO 103, GVMM,
GIDC-ODHAV,
AHMEDABAD-382415 (GUJ.)
2
CONTENTS
Sr. No. Description Page No.
1. Executive Summary 3
2. Introduction of the Project/Background information 7
3. Project Description 8
4. Site Analysis 15
5. Planning Brief 16
6. Proposed Infrastructure 17
7. Rehabilitation and resettlement (R & R) Plan 18
8. Project Schedule & Cost Estimates 18
9. Analysis of Proposal (Final Recommendations) 19
3
1.0 EXECUTIVE SUMMARY
1.1 Company Profile
Introduction
GSP Crop Science Ltd. incorporated in early 70’s predominantly engaged in manufacture of
Single Super Phosphate (SSP) fertilizers. Later during mid 1990’s entered in to pesticide
formulation. Having successful branding in to domestic market group started manufacturing
of Technicals from year 1993 onward with full backward integration. Today GSP reckoned as
a leading manufacturer exporter of insecticides, fungicide and herbicide from India.
Now, GSP is firmly positioned to address the emerging local and global challenges. We help
in providing the farmers not just customized products but customized solutions, developing
and evaluating products and processes to meet out total satisfaction.
GSP offers a healthy working environment that cultivates speed, teamwork and growing
partnerships. We have a diverse group of talented people who discover, develop,
manufacture and market crop protection products.
With a well-charted goal supported by powerful team, GSP is growing manifold & touched
the base of $ 100 million by the year 2011.
1.2 Project Details
Sr.
No.
Product Existing
Capacity
(MT/Month)
Additional
Capacity
(MT/Month)
Total after
Proposed
Expansion
(MT/Month)
1 Acephate Technical 30 300 330
Formulation of Pesticide Cliqued + Dust
2 Acephate 75% 300 - 300
3 Hexaconazole 5% 180 - 180
4 Ethion 50% 40 - 40
5 Sulphin-M 100 - 100
6 Chloropyriphos (CPP) 20%
1.5%
63
300
- 63
300
7 Cypermethrin (CPM) 10%
25%
18
62
- 18
62
8 Fenvalerate (FE) 20%
0.4%
46
300
- 46
300
9 Methylparathion 2.0% 300 - 300
10 Monocrotophos 36% 100 - 100
4
11 Alpnamethin 10% 18 - 18
12 Culnaiphos 25%
1.5%
92
300
- 92
300
13 Combination CPP 50%
CPM 5%
2 - 2
14 Propiconazole 25% 20 - 20
15 Triazophos 20%
40%
20 - 20
Total 30 (Technical)
+ 2261
(Formulation)
300 (Technical) 330 (Technical)
+ 2261
(Formulation)
Grand Total 2291 300 2591
1.3 Green Belt Development
Company shall develop an effective green belt within the factory and on periphery of the
factory. In addition to this, majority of the vacant land shall be planted with trees, shrubs
and grasses.
1.4 Power & Fuel Requirement
Fuel
White Coal: 24 Ton/Month (Existing)
LDO (Existing): 152 Lit/Hr
White Coal: 225 Ton/Month (Additional Proposed)
HSD (Additional Proposed): 50 Liter/Hr
Energy:
550 KVA (Existing) & 600 KVA (Additional Proposed) from MGVCL
DG Set of 325 KVA each in Existing & 625 KVA Proposed Scenario
1.5 Water Requirement and Wastewater Generation & Treatment
• Source of water will be met through GIDC water supply. Total water requirement will
be 63 m3/day.
• The total wastewater generations will be 10 m3/day.
• 6 m3/day shall be treated in effluent treatment Plant then send to CETP.
• 4 m3/day Domestic wastewater generated shall be disposed through septic tank & soak
pit.
5
1.6 Air Pollution Source and Control Management
The source of air pollution due to the project will be Flue gas emission. The source of flue
gas emission will be from the stack attached to Boiler, D.G. Set and Incinerator.
Sr. No. Stack Attached To Fuel Consumption Stack Height APCM Emission Concentrations
Existing
1. Boiler
Capacity: 1500
Kg/hr
White Coal:
2000
Kg/day
32 m Bag Filter &
Wet scrubber
PM: 66 mg/Nm3
SO2: 11.5 mg/Nm3
NOx: 6.8 mg/Nm3
2. Incinerator
Capacity: 1000
Lit/hr.
LDO:
100 Lit/hr
30 Wet Scrubber
PM: 139 mg/Nm3
SO2: 48.6 mg/Nm3
NOx: 9 mg/Nm3
3. D. G. Set
Capacity: 325 KVA
(Stand By)
LDO:
52 Lit/hr
12 - PM: 110 mg/Nm3
SO2: 56.8 mg/Nm3
NOx: 6.7 mg/Nm3
Proposed
4. Boiler
Capacity: 2.5 TPH
White Coal:
5400
Kg/day
32 m Bag Filter &
Wet scrubber
PM: 150* mg/Nm3
SO2: 262* mg/Nm3
NOx: 94* mg/Nm3
5. D. G. Set
Capacity: 625 KVA
(Stand By)
HSD:
50 Lit/hr
12 - PM: 150* mg/Nm3
SO2: 262* mg/Nm3
NOx: 94* mg/Nm3
6
1.7 Hazardous Waste Management
CAT.
NO.
HAZARDOUS
WASTE EXISTING
PROPOSED
TOTAL METHOD OF DISPOSAL
34.3 ETP Waste 3 MT/Month 10 MT/Month Collection, Storage, Transportation,
Disposal at TSDF of NEPL
29.1 Process Waste 3.5 MT/Month 10 MT/Month Collection, Storage & Incinerate within
the premises
33.3 Discarded
Container
0.4 MT/Month 2 MT/Month
Collection, Storage, Decontamination,
Transportation, Disposal by selling
to authorized recycler
36.2 Incineration
Ash
0.25 MT/Month 3 MT/Month Collection, Storage, Transportation,
Disposal at TSDF of NEPL
5.1 Used Oil -- 30 Liters/Day Collection, Storage, Transportation,
Disposal by selling to authorized recycler
7
2.0 INTRODUCTION OF THE PROJECT/BACKGROUND INFORMATION
2.1 Identification of the project and project proponent. In case of mining project, a copy
of mining lease/letter of intent should be given.
Identification of the project
Proposed Expansion of Pesticides Product in existing unit.
Identification of the project proponent
Presently following are the director of the company:-
SR.
NO.
NAME OF DIRECTORS DESIGNATION ADDRESS
1 Mr. Vrajmohan Ramanlal
Shah
Chairman 4/A, Rekhapark Society, Near Vijaynagar
Char Rasta, Nanpura, Ahmedabad-380013
(079) 27473738
2 Mr. Kenal Vrajmohan
Shah
Director 4/A, Rekhapark Society, Near Vijaynagar
Char Rasta, Nanpura, Ahmedabad-380013
(079) 27473738
3 Mr. Bhavesh Vrajmohan
Shah
Director 4/A, Rekhapark Society, Near Vijaynagar
Char Rasta, Nanpura, Ahmedabad-380013
(079) 27473738
2.2 Brief description of nature of the Project
Proposed Expansion of Pesticides Product in existing unit.
2.3 Need for the project and its importance to the country and or region
The objective is to be achieved by:
• Consolidating Agrochemical Business.
• By constantly upgrading the product range of Agrochemicals.
• Continuously reducing the Costs & improving Quality.
• To generate local employment
2.4 Demands-Supply Gap
8
Based on our informal survey of the market with our current customers and various
traders, we have found that there is a big potential for the range of the products we are
planning. This is expansion of existing product's manufacturing capacity.
2.5 Imports vs. Indigenous production
Based on the current cost of indigenous raw materials and the non availability of some
materials, we will have to import some of the key raw materials as they are not available
indigenously. This will make us very competitive against imported finished products and we
will be able to increase the export of our finished products.
2.6 Export possibility
There is export potential of our proposed products.
2.7 Domestic/Export Markets
There is export potential as well as demand in local market.
2.8 Employment Generation (Direct and Indirect) due to project.
Employment would be as per prevailing norms of state government for skilled and unskilled
people for the proposed expansion project.
3.1 Project Description
3.2 Type of Project including interlinked and interdependent projects, if any.
Proposed Expansion of Pesticide Product in existing unit - Category: A-5(b)
3.3 Location (map showing general location, specific location and project boundary &
project site layout) with coordinates.
9
Map showing general location
10
11
Layout
12
3.3 Details of alternate sites considered and the basis of selecting the proposed site,
particularly the environmental considerations gone into should be highlighted.
Major factors involved in the selection of site are listed below:
• Site is very well connected by road
• Proximity to Raw Material suppliers
• Availability of sufficient land free from cultivation
• Availability of power evacuation facilities
• Availability of water for industrial use
Modern infrastructure support and amenities at par with industrial estates in other global
markets, including:
� Efficient transport facilities within the industrial estate and to & fro the city area.
� Environment-friendly zone.
� Uninterrupted power supply.
3.4 Size or Magnitude of Operation
Please refer Section 1.2 (Page No. 3) of Pre-Feasibility Report.
3.5 Project Description with process details (a schematic diagram/flow chart showing the
project layout, components of the project etc. should be given)
Please refer Annexure-III in Form-I (Page No. 15)
3.6 Raw material required along with estimated quantity, likely source, marketing area of
final products. Mode of transport of raw materials and finished products.
Please refer Annexure-I in Form-I (Page No. 13)
3.7 Resource optimization/recycling and reuse envisaged in the project, if any, should be
briefly outlined.
There will not resource optimization/recycling and reuse envisaged in the project.
3.8 Availability of water its source, energy/power requirement and source should be
given.
Power & Fuel Requirement
13
Fuel
White Coal: 24 Ton/Month (Existing) & LDO (Existing): 152 Lit/Hr
White Coal: 225 Ton/Month (Additional Proposed) & HSD (Additional Proposed): 50 Liter/Hr
Energy:
550 KVA (Existing) & 600 KVA (Additional Proposed) from MGVCL
DG Set of 325 KVA each in Existing & 625 KVA Proposed Scenario
Water Source
The entire water requirement will be met through GIDC water Supply.
3.9 Quantity of wastes to be generated (liquid and solid) and scheme for their
management/disposal.
Liquid Waste:
• Source of water will be met through GIDC water supply. Total water requirement will
be 63 m3/day.
• The total wastewater generations will be 10 m3/day.
• 6 m3/day shall be treated in effluent treatment Plant then sent to CETP.
• 4 m3/day Domestic wastewater generated shall be disposed through septic tank & soak
pit.
Solid Waste:
Please refer Topic no. 1.7 on Page no. 6 of PFR.
14
3.10 Schematic representations of the feasibility drawing which give information of EIA
purpose.
RECONNAISSANCE SURVEY OF EXISTING PLANT ANNUAL REPORT
MARKET ASSESSMENT
FINANCIAL REPORT
PROJECT REPORT
INTRODUCTION
MONITORING OF AIR, WATER & SOIL QUALITY & NOISE
LEVELS. DATA ON METEOROLOGY SOCIO-ECONOMIC STATUS
& BASIC AMENITIES. SITE VISITS BY AND INTERVIEWS WITH
LOCALS
BASELINE
ENVIRONMENTAL
STATUS
ENVIRONMENTAL INFORMATION CENTRE
CENTRAL GROUND WATER BOARD
GUJARAT POLLUTION CONTROL BOARD (GPCB)
PUBLIC HEALTH ENGINEERING DEPT.
AGRICULTURE DEPARTMENT
FOREST DEPARTMENT
IRRIGATION DEPARTMENT
EMPLOYMENT EXCHANGE
HEALTH CENTER
CENSUS DEPT.
INDIAN METEOROLOGICAL DEPT.
SOCIOECONOMIC
STATUS &
INFRASTRUCTURE
PROPOSED Expansion
PLANT
FACILITY DESCRIPTION
IMPACTS
METHODOLOGY OF
IMPACT
ASSESSMENT
IDENTIFICATION & ASSESSMENT OF IMPACTS
EVALUATION OF IMPACTS BY MATRIX METHOD
SOURCE OF INFORMATION OVERVIEW OF
E. I. A. STUDIES
ACTIVITIES
ENVIRONMENTAL
MANAGEMENT PLAN
DESCRIPTION OF EFFLUENT TREATMENT PLAN, AIR
POLLUTION CONTROL, HAZARDOUS WASTE MANAGEMENT,
GREEN BELT DEVELOPMENT MONITORING PROGRAM
RISK ANALYSIS
STUDIES &
DISASTER
MANAGEMENT PLAN
SAFETY, HEALTH & ENVIRONMENTAL POLICY, GUIDELINES BY
DIRECTOR GENERAL OF FACTORY SAFETY, MINISTRY OF LABOR. CONSEQUENCE ANALYSIS
PREPARATION OF DISASTER MANAGEMENT PLAN
15
4.0 Site Analysis
4.1 Connectivity
• Site is very well connected by road
• Availability of power evacuation facilities
• Availability of water for industrial use
4.2 Land Form, Land Use and Land Ownership
It will be incorporated in EIA Studies.
4.3 Topography (along with map)
We will be incorporated topography in EIA Studies.
4.4 Existing land use pattern (agriculture, non-agriculture, forest, water bodies (including
area under CRZ)), shortest distances from the periphery of the project to periphery of the
forests, national park, wild life sanctuary, eco sensitive areas, water bodies (distance from
HFL of the river), CRZ. In case of the notified industrial area, a copy of the Gazette
notification should be given.
It will be incorporated in EIA Studies. CRZ Clearance is not applicable to us.
4.5 Existing Infrastructure
Existing Infrastructures facilities are listed in Topic no. 1.6 on Page no. 5.
4.6 Soil Classification
It will be incorporated in EIA Studies.
4.7 Climatic data from secondary sources.
Secondary Sources: Indian Meteorological Department, Ahmedabad or our own weather
station.
16
4.8 Social infrastructure available.
Depending on the growth of the company the required social infrastructure will be
provided.
5.0 Planning Brief
5.1 Planning Concept (type of industries, facilities, transportation etc) Town and Country
planning/Development authority classification.
Proposed Expansion of Pesticide Product in existing unit located in Ind. Estate.
5.2 Population Projection
No major effect on population in the surrounding region.
5.3 Land use planning (breakup along with green belt etc.)
Sr. no. Particular Area in M2
1 Plant area 2000
2 Storage 500
3 Utility 500
4 ETP + incinerator area 500
5 Office building 1000
6 Green belt 3600
7 Road 1000
8 Open area 1900
TOTAL 11,000
17
5.4 Assessment of Infrastructure Demand (Physical & Social)
• Employment would be as per prevailing norms of state government for skilled and
unskilled people for the proposed expansion project.
• Social Welfare
• Cordial relation with the industry shall be established and representation shall be made
to villagers for help for creation of facilities related to health, education, etc.
5.5 Amenities/Facilities
It will be incorporated in the EIA Studies.
6.0 Proposed Infrastructure
6.1 Industrial Area (Processing Area)
Processing Area (Processing Zone, ETP Area and Utility Area): 3,000 m2
6.2 Residential Area (Non Processing Area)
Non Processing Area (Green belt, Raw material storage area, Finished storage area, road,
Open Area): 8,000 m2
6.3 Green Belt
Company shall develop an effective green belt within the factory and on periphery of the
factory. In addition to this, majority of the vacant land shall be planted with trees, shrubs
and grasses.
6.4 Social Infrastructure
Depending on the growth of the company the required social infrastructure will be
provided.
6.5 Connectivity (Traffic and Transportation Road/ Rail/Metro/ Water ways etc.)
Site is very well connected by road & railway.
18
6.6 Drinking water Management (Source & Supply of water)
Water requirement will meet through the GIDC Water Supply.
6.7 Sewerage System
Sewage pipes would be laid in entire company for the removal and disposal of mainly non-
harmful liquid wastes from the offices, canteen and domestic waste coming from different
sections. These liquid wastes would be treated and disposed by septic tank and soak pit.
6.8 Solid Waste Management
Please refer Section 1.6, Page No. 7 in Pre-Feasibility Report.
6.9 Power Requirement & Supply/Source
Energy:
550 KVA (Existing) & 600 KVA (Additional Proposed) from MGVCL
DG Set of 325 KVA each in Existing & 625 KVA Proposed Scenario
7.0 Rehabilitation and Resettlement (R & R ) Plan
7.1 Policy to be adopted (central/state) in respect of the project affected including home
oustees, land ouatees and landless laborers (a brief outline to be given)
There is no habitation on the existing project area and it is industrial land which is
purchased by company for development of Company, so that R & R policy is not applicable
to this project.
There shall be no displacement of any population in project area.
8. Project Schedule & Cost Estimates
8.1 Likely date of start of construction and likely date of completion (Time schedule for
the project to be given).
We shall start construction after getting environmental clearance and consent to establish.
We shall start production upon making application for CCA.
19
8.2 Estimated Project cost along with analysis in terms of economic viability of the
project.
Total costs of the project will Rs. 5.00 Crore. Capital cost of air & water pollution control
system and environmental monitoring equipments will be Rs. 0.4 Crore.
9. Analysis of Proposal (Final Recommendations)
9.1 Financial and social benefits with special emphasis on the benefit to be local people
including tribal population, if any, in the area.
• Employment would be as per prevailing norms of state government for skilled and
unskilled people for the proposed project.
• Social Welfare shall be done.
• Cordial relation with the industry shall be established and representation shall be made
to villagers for help for creation of facilities related to health, education, etc.
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