New Solar tracking system

Post on 28-Jan-2018

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SmartSolar Tracking System

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Overview

• The SmartSolar tracking system was designed with the objective to cost no more than 15% of a fixed solar PV installation. This functional design will cost less than 150-200 US$/kWp

• The design uses slewing drives, the most reliable, proven technology available, used in both solar trackers and many other demanding applications.

• The purpose of this presentation is to let you know that solar tracking can & will come back!

May 2016

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Overview

Up to 64 solar panels (48m) are driven by 1 motor.A pillar supports every 6m (picture is 3 m) May 2016

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Pillars

May 2016

The steel pillars can be rammed into the ground or in a steel enforced concrete footing

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Pillars

May 2016The pillars have sleeves that allow to compensate height differences

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Bearings

May 2016

The custom enclosure press-fits in the pillar Proven bearings are self-aligning

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Bearings

self-aligning

May 2016

The sleeves at the top of the pillar allow fine-tuning to the required height.

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Slewing drive motor

May 2016

The motor drives a 88:1 gear-box. A reliable system, used in cranes, excavators, etc.

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Slewing drive in center

May 2016

The system is fully encapsulated and hot dip galvanized to ensure long life in coastal climates

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Assembly System

May 2016

• The SmartSolar Tracker was designed for optimal cost, easy installation and high reliability, achieved by:

Custom adaptors to connect to standard, proven slewing drives

Custom enclosures for standard, proven self-aligning bearings

Laser precision cutting of all components

All-aluminum parts have the same expansion

The next sheets explain order & ease of assembly

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Pole Positioning

May 2016

The poles can be rammed into the ground or put intoConcrete depending on soil conditions

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Slewing Drive Placement

May 2016

The slewing drive has a press-fit connection for easyheight adjustment

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Slewing Drive Placement

May 2016

The slewing drive is the most reliable system available

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Bearing Placement

May 2016

The custom bearing is self-adjusting and easy to mount

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Bearing Placement

May 2016

The same press-fit connection allows height adjustment

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Axle Placement

May 2016

The precision anodized aluminum axle is shoved in

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Axle Placement

May 2016

Bearings and axles are positioned one by one

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Axle Placement

May 2016

The profiles that hold the panels fit exactly in laser-cutpatterns at both ends of the axle

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Axle Placement

May 2016

The connecting axle is shoved in at the other side ofthe slewing drive.

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Axle Placement

May 2016

The precision-manufactured parts fit exactly for easyassembly.

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Axle Placement

May 2016

Each axle segment is 5.90 meter long for efficient transport (20 & 40 ft container)

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Profile Placement

May 2016

The profiles cross the axle through laser-cut patternsthat fit very tight at both ends of the axle

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Profile Placement

May 2016

The tight fit to the axle adds significant strength.

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Profile Placement

May 2016

All profiles are easily and accurately positioned

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PV panel Placement

May 2016

Panels are easily shoved into the profiles one by one

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Bracing

May 2016

The unique bracing is a strong high-wind protection

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Bracing

May 2016

The bracings are both connected to the panel ends andbeginnings, ensuring a rigid structure

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Bracing

May 2016

The top and bottom bracings are esthetically pleasing, light and strong.

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Better By Design!

May 2016

Cost efficient, highly durable and aesthetically superior.

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Flat Roof top application

May 2016

The smallest SmartSolar tracker (16 PV panels)

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Solar Farm Application

May 2016

A 48m SmartSolar tracker (64 PV panels – 1 drive).60m long is likely also feasible.

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Solar Farm Application

May 2016

Large solar farms can be realized easily and efficiently

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The next steps

May 2016

• This functional design of the SmartSolar tracker is/will be presented to various advisors, suppliers, mechanical engineers and finally to mold designers.

• After review this will lead to a revised concept, followedby the final design of the molds for profiles, brackets and the bearing enclosures. This design and the strengthcalculations will be reviewed by our advisory board.

• Then a pilot production will be used for prototyping

• Finally the design will be offered for approvals to authorities in target markets.

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For more information

May 2016

• We expect to have our website ready in Summer 2016

• Until then, we share information with our network on our popular LinkedIn Group Renewable Energy & Energy Conservation: https://www.linkedin.com/groups/3859688

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