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M/s Amogh Chemicals Pvt. Ltd.
Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra
Pre-feasibility Report
PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1
M/S AMOGH CHEMICALS PVT. LTD.
PFR for Environmental Clearance (EC) of Proposed Expansion project of Manufacturing of
Speciality Chemicals& Dyes Intermediates at Plot No.: W-79 & W-80, MIDC Badlapur,
Taluka: Ambernath, District: Thane, Maharashtra
© Goldfinch Environmental Engineering Systems Private Limited (‗Goldfinch‘), June 2016
This report is released for the use of the M/s Amogh Chemicals Pvt. Ltd.(Amogh) Regulators and
relevant stakeholders solely as part of the subject EC of Proposed Expansion project of Manufacturing
of Speciality Chemicals at existing manufacturing facility at Plot No.: W-79 & W-80, MIDC Badlapur,
Taluka: Ambernath, District:Thane, Maharashtra. Information provided (unless attributed to referenced
third parties) is otherwise copyrighted and shall not be used for any other purpose without the written
consent of Goldfinch/Amogh.
QUALITY CONTROL
Name of
Publication
Proposed Expansion project of Manufacturing of Speciality Chemicals, at Plot
No.: W-79 & W-80, MIDC Badlapur, Taluka: Ambernath, District: Thane,
Maharashtra
Project Number Report No. Version 1 Released June, 2016
Prepared By Mr. Kamlesh Bagul
Reviewed By Mr. Anand Apte
Released By Mr. Anand Apte
DISCLAIMER
Goldfinch has taken all reasonable precautions in the preparation of this report as per its auditable quality
plan. Goldfinch also believes that the facts presented in the report are based on information submitted by
Amogh and based on the technical expertise of Goldfinch as on the date it was written. However, it is
impossible to dismiss absolutely, the possibility of errors or omissions. Goldfinch therefore specifically
disclaims any liability resulting from the use or application of the information contained in this report.
The information is not intended to serve as legal advice related to the individual situation.
M/s Amogh Chemicals Pvt. Ltd.
Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra
Pre-feasibility Report
PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1
CONTENTS
2.0 PROJECT DESCRIPTION ..................................................................................................................... 7
2.1 Type of Project .................................................................................................................................... 7
2.2 Project Location .................................................................................................................................. 8
2.3 Details of alternate sites considered and the basis of selecting the proposed site ............................. 10
1. 2-Amino-6-Nitro-4-Tert-Butyl Phenol ................................................................................................ 13
STEP III .................................................................................................................................................. 16
Step IV .................................................................................................................................................... 17
Step V ..................................................................................................................................................... 18
2.6 Raw material required along with estimated quantity, likely source, marketing area of final .......... 61
Products, mode of transport of raw material and finished product ......................................................... 61
Raw Materials: ........................................................................................................................................ 61
Source for Raw Material Procurement .................................................................................................... 61
Mode of Transport of Raw Materials ...................................................................................................... 61
Storage at the site: Raw Materials will be stored in storage yard at the project site. Location of storage
yard is demarcated in Layout Plan. ......................................................................................................... 61
2.8 Availability of water its source, energy/power requirement and source ........................................... 63
2.8.1 Water Requirement and Source .................................................................................................. 63
2.8.2 Power Requirement ...................................................................................................................... 64
2.8.3 Fuel Requirement ......................................................................................................................... 65
2.9 Quantity of wastes to be generated (liquid and solid) and scheme for their management/disposal . 65
2.9.1 Gaseous Emissions ..................................................................................................................... 65
2.9.3 Details of Hazardous wastes ....................................................................................................... 67
2.10 Schematic representations of the feasibility drawing which give information of EIA purpose. ..... 68
3.0 SITE ANALYSIS ................................................................................................................................. 69
3.1 Connectivity ...................................................................................................................................... 69
3.2Land Form, Land use and Land ownership ........................................................................................ 69
3.3 Topography ...................................................................................................................................... 69
M/s Amogh Chemicals Pvt. Ltd.
Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra
Pre-feasibility Report
PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1
3.4 Existing land use pattern (agriculture, non-agriculture, forest, water bodies (including area under
CRZ)), shortest distances from the periphery of the project to periphery of the forests, national park,
wild life sanctuary, eco sensitive areas, water bodies (distance from HFL of the river), CRZ. ............. 70
The existing unit is located in Notified Industrial Estate. The land is acquired by Amogh. The existing
land is an developed land which does not include agricultural, forestry, water bodies (including
CRZ) etc. ................................................................................................................................................ 70
3.5 Soil classification ............................................................................................................................ 70
3.6 Climatic data from secondary sources ........................................................................................... 71
Climate Classification ......................................................................................................................... 71
Temperature ........................................................................................................................................ 71
Rainfall:............................................................................................................................................... 71
Humidity: ............................................................................................................................................ 71
3.7 Social Infrastructure Availability ................................................................................................... 71
4.0 PLANNING IN BRIEF ...................................................................................................................... 71
4.1 Planning Concept .............................................................................................................................. 71
4.3 Assessment of Infrastructure Demand (Physical & Social) .............................................................. 72
4.4 Amenities/Facilities .......................................................................................................................... 72
5.0 PROPOSED INFRASTRUCTURE ................................................................................................... 73
5.1 Industrial area .................................................................................................................................... 73
Proposed expansion of the project will be carried out at existing plot only. All necessary industrial
infrastructure is already available, therefore there will not be additional infrastructure required. ......... 73
5.2 Residential Area ................................................................................................................................ 73
5.3 Green Belt ......................................................................................................................................... 73
5.4 Social Infrastructure .......................................................................................................................... 73
5.5 Connectivity ...................................................................................................................................... 73
The existing site is well connected with the roads connecting NH-3(Mumbai-Agra)at an aerial distance
of 30 km towards North. Nearest railway station is located at Badlapur at an aerial distance of 2.5 km
towards North. Nearest airport is located at Mumbai at an aerial distance of 55 km towards West....... 73
5.6 Drinking Water Management............................................................................................................ 73
5.7 Sewage System ................................................................................................................................. 74
Sewage will be treat in existing ETP of capacity 24 CMD..................................................................... 74
5.8 Industrial Water Management ........................................................................................................... 74
5.9 Solid Waste Management ............................................................................................................... 74
M/s Amogh Chemicals Pvt. Ltd.
Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra
Pre-feasibility Report
PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1
5.10 Power Requirement & Supply / source ....................................................................................... 74
6.0 REHABILITATION AND RESETTLEMENT (R & R) PLAN ..................................................... 74
6.1 Policy to be adopted (Central/State) in respect of the project affected persons including home
oustees, land oustees and landless........................................................................................................... 74
7.0 PROJECT SCHEDULE & COST ESTIMATES ............................................................................. 74
7.1 Likely date of start of construction and likely date of completion.................................................... 74
7.2 Estimated project cost along with analysis in terms of economic viability of the project ................ 74
9.0 ANALYSIS OF PROPOSAL (FINAL RECOMMENDATIONS) ................................................. 75
LIST OF FIGURES
No table of figures entries found.
LIST OF TABLES
Table 1-1: List of Directors and their designations ....................................................................................... 6
Table 7-1: Cost Break-Up .......................................................................................................................... 74
LIST OF ANNEXURES
No table of figures entries found.
M/s Amogh Chemicals Pvt. Ltd.
Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra
Pre-feasibility Report
PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1
EXECUTIVE SUMMARY
M/s Amogh Chemicals Private Limited (Amogh) an emerging leader in chemical industry is engaged in
manufacturing and exporting of Speciality Chemicals& Dye intermediates. Amogh Chemicals Pvt. Ltd.
was first to introduce Sodium Picramate and Picramic Acid in India.
Amogh has fully equipped QC labs with high tech advanced instruments and highly qualified technical
personnel strict compliance with stringent international norms to meet global challenges head on using
sophisticated and advanced equipment of very high precision. Management systems and procedures are as
per ISO 9001:2008 family.
Amogh proposed expansion project in the category of Speciality Chemicals& Dyes intermediates at
existing manufacturing facility located at Plot no. W-79 & W-80, MIDC Badlapur, District Ambernath,
Maharashtra.
Synopsys of the Project:
Sr. No Parameters Description
1. Category as per EIA Notification ( 5 f) B1
2. Total Production Capacity 82MT/M (Existing 74MT/M + Proposed 8MT/M)
and byproducts having capacity of 6.69 MT/M
3. Total Plot Area 2300 sq. m.
4. Green Belt Area 60sq. m.
5. Fresh Water Requirement Total 80 CMD
(Existing 63 CMD+ Proposed 17 CMD)
6. Effluent Quantity (Trade + Domestic)
Total 21.5 CMD
Trade - Existing 15.2CMD+ proposed 2.3 CMD
Domestic- Existing 4 CMD + proposed 0 CMD
7. Trade Effluent Treatment
Effluent coming from expansion will be treated in
existing ETP of capacity 24 CMD having primary,
secondary and tertiary treatment. Treated water will
be discharged to CETP.
8. Domestic Waste water Treatment Domestic waste water will be treat in combined ETP
9. Fuel requirement
Furnace Oil- 960 lit/day
(Existing 800 lit/day + Proposed 160 lit/day)
HSD For DG – 1280 lit/day.
10. Power Requirement 228 KW
11. Boiler , Stack height One is of 600 kg/hr.& second one is of 850 kg/hr.
Stack Height : 22m each
12. DG Sets, Stack height 1 no. 250 KVA
Stack Height : 2.5 m
13. Work Force 50 nos.
14. Total Capital Cost the project (Cr) 8.5 Cr. (existing 8.07 + proposed 0.43)
M/s Amogh Chemicals Pvt. Ltd.
Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra
Pre-feasibility Report
PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1
1.0INTRODUCTION OF THE PROJECT
1.1 Introduction of the Project
The objective of this pre‐feasibility study is to provide information for the Speciality chemicals & Dyes
intermediate manufacturing unit by M/s. Amogh Chemicals Pvt. Ltd. at Plot No-W-79 & W-80, MIDC
Badlapur, District-Ambernath, Maharashtra.
As per the EIA Notification No. S. O. 1533 promulgated on 14th September 2006, proposed project has
covered Synthetic Organic Chemical Industry as 5 (f) and need prior environmental clearance. It is stated
that 5(f) industries located in a notified industrial area are classified under category B and would be
appraised by State Level Expert appraisal committee/ impact assessment authority. Based on the OM
dated 16th May 2014 by Director MoEF, Public Hearing is exempted for the Industrial Estates / Parks
which have taken Environmental Clearance.
1.2 Introduction of the Project Proponent
Amogh was established in the 1999year, an emerging leader in Chemical Industry engaged in
manufacturing and exporting of Speciality chemicals& Dyes intermediates, manufacturing facilities
located in MIDC Badlapur, Maharashtra.
List of directors along with their designation is given in Table 1-1
Table 0-1: List of Directors and their designations
S.No. Name Designation
1 Mr. Vishwajit R. Namjoshi Director
2 Mr. Sanjay M. Nerkar Director
3 Mrs. Shobha Nerkar
Director
4 Mr. Sahil Kher Director
1.3Brief description of nature of the project
The proposed project will be onPlot no. W-79 & W-80 at MIDC Industrial area Badlapur with land
admeasuring 2300Sq. Meters. Existing production facility is located at same MIDC area at Plot NoW-79
& W-80 which gives an edge for managing the proposed project.Preliminary Layout Plan is attached as
Annexure–I. The land is already in demarcated as ―Industrial‖ in a notified industrial area and is not a
prime Agricultural land. Thus there is no change in the land use status.
Proposed project is a expansion project to manufacture speciality chemicals& Dyes intermediates having
total capacity of 81.5MT/M and byproducts having total capacity of 6.69 MT/M.
M/s Amogh Chemicals Pvt. Ltd.
Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra
Pre-feasibility Report
PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1
1.4 Need for the project and its importance to the country and or region
Due to change in economic scenario, it is time to change as per market requirements and bring out the
products which gives optimum results for company as well as society. As we have 2/3rd of our products
as exports, the expansion will get more foreign exchange as well as more Revenue, Increase in tax
collection etc.
Amogh is a global supplier of of Speciality chemicals& dyes intermediates in the world.Theyaims to
expand its product portfolio further in order to cater to Domestic & International markets by expanding its
production capacities. These products will serve to cut the supply of imports from foreign countries thus
saving currency and at the same time will earn valuable foreign currency by export of the proposed
products.
1.5Demands-Supply Gap
Demand of our existing and new products is growing steadily and we are supplier of these products. We
have very good relations with our Indian as well as overseas customers. Their demand is more than we
can supply as on date. We hope we can grow further and go for bigger project also in near future to fulfil
the rising demand.
1.6 Imports vs. Indigenous Production
The proposed Speciality chemicals& Dyes intermediates have high in demand in the export market. Also
their demand is increasing in the domestic market. Production of these chemicals domestically reduces
the need to import these in future along with significant scope for export in these products.
1.7 Domestic /Export Markets
The finished goods will be sold in domestic market and would be largely exported to the Regulated
International Market as per demand.
1.8 Employment Generation due to the project
The activities under proposed industry would produce improvement in the socioeconomic status of people
in the study area in terms of local labor employment and contract basis jobs.
2.0 PROJECT DESCRIPTION
2.1 Type of Project
Proposed project is a expansion project to manufacture speciality chemicals& Dyes intermediates having
total capacity of 82 MT/M and byproducts having total capacity of 6.69 MT/M.
M/s Amogh Chemicals Pvt. Ltd.
Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra
Pre-feasibility Report
PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1
2.2 Project Location
Amogh proposes manufacturing unit at Plot No. W-79 & W-80, MIDC Badlapur, District:Ambernath,
State:Maharashtra.Location map is shown at Figure 2-1.
The proposed plant is well connected both toMumbai Agra Highway at 30Km and Railway line at
BadlapurRail Way Station is 2.5 Km. A total of about 2300 SQMs of land isacquired for the proposed
project. Satellite image of the proposed project and site photographs are as shown below:
Figure 2-1 : Satellite Image of the Site
M/s Amogh Chemicals Pvt. Ltd.
Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra
Pre-feasibility Report
PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1
Fig. 2-2:Photographs of Site Location of proposed project of Amogh Chemicals Pvt. Ltd.
Fig. 2-3 : Factory premises
M/s Amogh Chemicals Pvt. Ltd.
Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra
Pre-feasibility Report
PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1
The project site is situated in MIDC Badlapur. It is a notified industrial area where the land is owned by
Maharashtra Industrial Development Corporation (MIDC) and leased to the Company. The land is meant
for industrial activity.
Land Ownership: Land is owned by Maharashtra Industrial Development Corporation (MIDC) and
leased to the Company for 99 years.
2.3 Details of alternate sites considered and the basis of selecting the proposed site
This is a propose project for existing and new products, on existing plot. There is ample area available
for expansion and current site is in approved industrial area of MIDC and is well connected to get raw
material by road / railway and carry on the proposed manufacturing activities. Therefore no alternate site
is considered.
2.4 Size or Magnitude of Operation
The products manufactured and their capacities proposed are shown in below Table 2.1.
Table 0-1:Size/Magnitude of total Production Capacity
Sr.
No. Product
Existing
(MT/M)
Proposed
(MT/M)
Total
(MT/M)
1 Sodium Picramate 6 -6 0
2 Picramic Acid 7 2 9
3 Diamino Diphenyl Sulfone 1.5 0 1.5
4 2,4-Pyrimidinediamine,N2,N2-
Dibutyl-6-methyl-N4-(2-
Sulfophenylethyl)-
2 -1 1
5 3 Cyano Dichloro Methyl Pyridine 5 0 5
6 2-(4-aminophenyl)-2-oxoethyl}-
trimethyazanium chloride 3 -2.5 0.5
7 3-[Ethyl(O-tolyl)amino]-2-
hydroxypropyl}trimethyl
ammionium chloride
4 -3.5 0.5
8 Chloquintocet Mexyl 2 -2 0
9 Bithionol Sulfoxide 2 -2 0
10 Dimethyl Propylene Urea 1 -1 0
11 Diethyl Amino Acetanilide 3 -2 1
12 Cyanimino Barbituric Acid 2 0 2
13 1,8-Diamino Naphthalene 1 -1 0
14 2,6-Bis-(3'-Methoxypropylamino)-3- 2 3 5
M/s Amogh Chemicals Pvt. Ltd.
Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra
Pre-feasibility Report
PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1
cyano-4-Methyl Pyridine
15 Sulphobenzaldehyde 1 0 1
16 3-Amino-2-Chloro-4-Methyl
Pyridine 2 -2 0
17 Chemsol HS 1.5 -1.5 0
18 Amino Dichlorobenzthiazol 3 0 3
19 4-Hydroxy-1-Methyl 2 (1 H)-
Quinolone 7 -7 0
20 2-(methylamine)-benzoic acid 0 7 7
21 Carboxy Benzotriazole 0.5 -0.5 0
22 Acetamido Amino Benzotrifluoride 1 0 1
23 4-Sulphobenzaldehyde-[3'-carboxy-
4'-sulpho] phenyl hydrazone 4 -3 1
24 Formazan 6 -4.5 1.5
25 3,10-bis-(2-aminopropylamino)-
6,13-dichloro-4,11-
disulfotriphendioxazin
1.5 4.5 6
26 3,10-bis-(2-aminoethylamino)-6,13-
dichloro-4,11-disulfotriphendioxazin 4 -2 2
27 3,4-Dichloro Acetanilide 1 1 2
28 2 hydroxy naphthaldehyde 0 1.5 1.5
29 2,2 [phthaloyl methyl] benzo [5,6]
Quinoline 0 3 3
30 Terasil WW Blue DRI 2098 0 1 1
31 2-Amino-6-Nitro-4-Tert-Butyl
Phenol 0 1 1
32 N - Methyl - 4 Amino phthalimide 0 2 2
33 4, 4' - Diaminobibenzy 0 3 3
34 Isonitrosoacetanilide 0 10 10
35 3-Cyano-2-[2'-hydroxyethylamino]-
4-methyl-6-[2"-(p-sulphophenyl)
ethylamino] pyridine
0 1 1
36 4 Isopropyl isonitroso acetanilide 0 3 3
37 2-Chloro-5-Nitro Benzoic acid 0 4 4
38 2,2'-Sulfinyl bis-4,6-Dichloro-
Phenol 0 2.5 2.5
Total 74 8 82
There are 8 nos. of products which will be deleted; having total capacity of 23 MT/M& 11 nos. of
new products will be added, having total capacity of 32 MT/M.
M/s Amogh Chemicals Pvt. Ltd.
Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra
Pre-feasibility Report
PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1
By-products
Sr. No. By-Product Existing
(MT/M)
Proposed
(MT/M)
Total
(MT/M)
1 Sodium Bromide Solution 15 To 40 % 60 -60 0
2 Manganese Sulphate 6.5 -0.9 5.6
3 Manganese Dioxide 3.75 -3.75 0
4 Acetic Acid 0.95 0.14 1.09
Total 6.69
Trading Products
Sr
no. Product name Quantities
1. 1 H-Isoindole-1,3(2H)-dione,2-methyl-5-
nitro
720
2. Dimethyl propylene Urea 78
3. Sodium Picramate 45
4. Carboxy Benzotriazole 11.4
M/s Amogh Chemicals Pvt. Ltd.
Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra
Pre-feasibility Report
PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1
2.5 Process Description
1. 2-Amino-6-Nitro-4-Tert-Butyl Phenol
M/s Amogh Chemicals Pvt. Ltd.
Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra
Pre-feasibility Report
PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1
2. 2,4-Pyrimidinediamine,N2,N2-Dibutyl-6-methyl-N4-(2-Sulfophenylethyl)
Step I
M/s Amogh Chemicals Pvt. Ltd.
Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra
Pre-feasibility Report
PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1
Step II
M/s Amogh Chemicals Pvt. Ltd.
Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra
Pre-feasibility Report
PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1
STEP III
M/s Amogh Chemicals Pvt. Ltd.
Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra
Pre-feasibility Report
PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1
Step IV
M/s Amogh Chemicals Pvt. Ltd.
Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra
Pre-feasibility Report
PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1
Step V
M/s Amogh Chemicals Pvt. Ltd.
Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra
Pre-feasibility Report
PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1
3. 2,2 [phthaloyl methyl] benzo [5,6] Quinoline
Step I
M/s Amogh Chemicals Pvt. Ltd.
Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra
Pre-feasibility Report
PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1
Step II
M/s Amogh Chemicals Pvt. Ltd.
Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra
Pre-feasibility Report
PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1
4. 3 Cyano Dichloro Methyl Pyridine
Step I
M/s Amogh Chemicals Pvt. Ltd.
Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra
Pre-feasibility Report
PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1
Step II
M/s Amogh Chemicals Pvt. Ltd.
Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra
Pre-feasibility Report
PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1
5. 2-(4-aminophenyl)-2-oxoethyl}-trimethyazanium chloride
Step I
M/s Amogh Chemicals Pvt. Ltd.
Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra
Pre-feasibility Report
PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1
Step II
M/s Amogh Chemicals Pvt. Ltd.
Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra
Pre-feasibility Report
PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1
6. 3-Cyano-2-[2'-hydroxyethylamino]-4-methyl-6-[2"-(p-sulphophenyl) ethylamino] pyridine
Step I
M/s Amogh Chemicals Pvt. Ltd.
Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra
Pre-feasibility Report
PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1
Step II
M/s Amogh Chemicals Pvt. Ltd.
Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra
Pre-feasibility Report
PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1
Step III
M/s Amogh Chemicals Pvt. Ltd.
Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra
Pre-feasibility Report
PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1
7. Diethyl Amino Acetanilide
Step I
M/s Amogh Chemicals Pvt. Ltd.
Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra
Pre-feasibility Report
PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1
Step II
M/s Amogh Chemicals Pvt. Ltd.
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Pre-feasibility Report
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8. Amino Dichlorobenzthiazol
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Step II
M/s Amogh Chemicals Pvt. Ltd.
Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra
Pre-feasibility Report
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9. 4-Hydroxy-1-Methyl 2 (1 H)- Quinolone
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10. Acetamido Amino Benzotrifluoride
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Step II
M/s Amogh Chemicals Pvt. Ltd.
Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra
Pre-feasibility Report
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Step III
M/s Amogh Chemicals Pvt. Ltd.
Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra
Pre-feasibility Report
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11. Chromophor REN - 17 / 3,10-bis-(2-aminopropylamino)-6,13-dichloro-4,11-
disulfotriphendioxazin
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Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra
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Step II
M/s Amogh Chemicals Pvt. Ltd.
Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra
Pre-feasibility Report
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Step III
M/s Amogh Chemicals Pvt. Ltd.
Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra
Pre-feasibility Report
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12. Reactive Blue RB - 198 / 3,10-bis-(2-aminoethylamino)-6,13-dichloro-4,11-
disulfotriphendioxazin
Step I
M/s Amogh Chemicals Pvt. Ltd.
Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra
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Step II
M/s Amogh Chemicals Pvt. Ltd.
Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra
Pre-feasibility Report
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Step IV
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Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra
Pre-feasibility Report
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13. 4, 4' – Diaminobibenzy
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14. Terasil WW Blue DRI 2098
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Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra
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Step II
M/s Amogh Chemicals Pvt. Ltd.
Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra
Pre-feasibility Report
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Step III
M/s Amogh Chemicals Pvt. Ltd.
Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra
Pre-feasibility Report
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15. Isonitrosoacetanilide
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16. 4 Isopropyl isonitroso acetanilide
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17. Diamino Diphenyl Sulfone
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18. 2-Chloro-5-Nitro Benzoic acid
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19. 2 hydroxy naphthaldehyde
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20. {3-[Ethyl(O-tolyl)amino]-2-hydroxypropyl}trimethyl ammionium chloride
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21. Bithionol Sulfoxide
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22. Cyanimino Barbituric Acid
Step I
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Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra
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23. N - Methyl - 4 Amino phthalimide
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Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra
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24. 2,6-Bis-(3'-Methoxypropylamino)-3-cyano-4-Methyl Pyridine
Step I
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Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra
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25. Sulphobenzaldehyde
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26. 4-Sulphobenzaldehyde-[3'-carboxy-4'-sulpho] phenyl hydrazine
Step I
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27. Formazan
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28. 3,4-Dichloro Acetanilide
Step I
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29. Picramic Acid
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2.6 Raw material required along with estimated quantity, likely source, marketing area of final
Products, mode of transport of raw material and finished product
Raw Materials:
The basic raw material for this key product capacity are submitted herein below and for the details are
given for all reactants, solvents and work up support chemicals.
Source for Raw Material Procurement: Raw Material is easily available in the local market; some of
the raw materials are In-house.
Mode of Transport of Raw Materials: Raw Material and finished goods will be transported through
Trucks/ Tankers or which are in house will be transported through pipelines as per the requirements.
Storage at the site: Raw Materials will be stored in storage yard at the project site. Location of storage
yard is demarcated in Layout Plan.
Table 0-2: Details of Raw material Quantity
S.No. Raw Material kg/d S.No. Raw Material kg/d
1 1,2 - Propylene
Diamine 11.01 15 Thionyl Chloride 19.56
2 2 - Amino 4 - Sulfo
Benzoic Acid 6.78 16 Thiourea 37.50
3 2 - Ethyl Hexanol 593.63 17 Tobias Acid 186.00
4 2 Phenyl Ethyl Amine 80.57 18 Toluene 212.39
5 2,4 Di Chloro Phenol 55.56 19 Tri Methyl Amine 14.72
6 2,6 - Dibromo - 4 -
Nitroaniline 13.57 20 Potassium Iodide 1.22
7 3 - Amino
Benzotrifloride 166.67 21 Xylene 51.28
8
3 - Cyno - 2, 6 -
Dichloro - 4 - Methyl
Pyridine
105.07 22 Sodium
Hydrosulphide 132.03
9 3 Methoxy
Propylamine 112.46 23
Sodium Hypo
Chlorite 250.00
10 3,3 - Dinitro Diphenyl
Sulphone 45.45 24
Sodium
Metabisulphite 30.93
11 3,4 - Dichloroaniline 313.13 25 Sodium Methoxide 196.97
12 4 Isopropyl Aniline 102.39 26 Sodium Nitrite 7.56
13 4 Tertiary Butyl Phenol 19.61 27 Sodium Picramate 211.27
14
6 Acetyl Amine 2
Aminophenol 4
Sulfuric Acid (2 -
Acetamido - 6 -
Aminophenol - 4 -
Sulfonic Acid)
9.82 28 Sulfamic Acid 0.31
M/s Amogh Chemicals Pvt. Ltd.
Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra
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29 Acetanilide 2.78 59 Sulfuric Acid 1528.49
30 Acetic Acid 150.87 60 Tetra butyl
ammonium bromide 1.76
31 Acetic Anhydride 142.53 61 Sodium Bisulfite 18.10
32 Aluminum Chloride 49.25 62 Sodium Carbonate 601.57
33 Ammonia Solution 824.26 63 Methanol 557.95
34 Ammonium Bromide 3.47 64 Methyl
Acetoacetate 152.69
35 Ammonium Sulphate 11.57 65 Mono Ethanol
Amine 98% 27.95
36 Ammonium
Thiocyanate 144.44 66
Mono Methyl
Amine 119.16
37 Aniline Oil 270.27 67 N - (4 - Bromo
Butyl) Phthalimide 23.23
38 Beta Naphthol 58.80 68 N Ethylmeta
Toludine 11.39
39 Causitc Lye 392.09 69 Nitric Acid 86.22
40 Caustic Lye 50% 225.15 70 Oleum 160.00
41 Charcoal 3.60 71 Oleum [23%] 110.69
42 Chloral 473.21 72 Ortho Chloro
Benzoic Acid 249.93
43 Chloranil 13.33 73 Ortho
Dichlorobenzene 268.00
44 Chloro Acetyl Chlorite 2.78 74 P - Nitro Toluene 96.81
45 Copper Sulphate 7.59 75 Para Formaldehyde 10.40
46 Crotonaldehyde 85% 77.40 76 Phosphorous
oxychloride 309.24
47 Cuprous Cyanide 11.94 77 Phthalic Anhydride 92.40
48 DAN [Disperse Agent] 4.14 78
Paranitro
Chlorobenzene
Ortho Sulfonic Acid
30.36
49 Di - n - Buthlamine 25.50 79 Potassium
Hydroxide 106.77
50 Dicyandiamide 22.54 80 Potassium
Perborate 1.08
51 Diethyl Malonate 45.45 81 Potassium
Permanganate 18.55
52 Diethyl Sulphate 52.00 82 Potassium
Persulphate 26.00
53 Dimethyl Aniline 94.85 83
Para Toluene
Sulfomic Acid
Monohydrate
26.38
54 Dimethyl Formanide 252.44 84 Salt (NaCl) 59.74
55 Dimethyl Sulphate 60.00 85 Soda Ash 37.16
56 Disodium Hydrogen
Phosphate 0.59 86 Sodium Acetate 6.82
57 EOCO 40 [Disperse
Agent] 0.07 87 HEDP Solution 1.63
58 Epichlorohydrine 3.29 88 Hexa Methylene 56.40
M/s Amogh Chemicals Pvt. Ltd.
Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra
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Tetra Amine
89 Ethyl Cyanoacetate 72.73 96 Hydrochloric Acid 837.52
90 Ethyl Dichloride 674.86 97 Hydroxyl Amine
Sulphate 590.90
91 Ethylene Diamine 48.09 98 Hyflow 5.00
92 Ferric Chloride 21.94 99 Imidazole 4.11
93 Manganese Sulfate 80.14 100 Iron Powder 16.38
94 Meta Phenylene
Diamine 20.00
101 Iso Propyl Alcohol 4.07
95 Metanitro benzene
Sulfomic Acid 67.80
2.8 Availability of water its source, energy/power requirement and source
2.8.1 Water Requirement and Source
Fresh water requirement of the project for domestic and industrial activity during operation
Phase will be80 CMD. The water requirement will be sourced from MIDC.
The details of water requirement are given in Table 2-3
Table 0-3: Details of Raw water consumption
S. No. Units Raw Water
Qty.(TPD)
A Process
1 Picramic Acid 1.278
2 Sodium Picramate 0
3 Diamino Diphenyl Sulfone 1.129
4 2,4 - Pyrimidinediamine, N2, N2 - Dibutyl - 6 -
methyl-N4 - (2-Sulfophenylethyl 0.862
5 Cyano Dichloro Methyl Pyridine 1.307
6 (4-aminophenyl)-2-oxoethyl-trimethyazanium
chloride 0.318
7 {3-[Ethyl(O-tolyl)amino]-2-
hydroxypropyl}trimethyl ammionium chloride 0
8 Chloquintocet Mexyl 0
9 Bithionol Sulfoxide 0
10 2,2'-Sulfinyl bis-4,6-Dichloro-Phenol 0.72
11 Dimethylm Propylene Urea 0
12 Diethyl Amino Acetanilide 0.265
13 Cyanimino Barbituric Acid 4.011
14 1,8-Diamino Naphthalene 0
15 2,6-Bis-(3'-Methoxypropylamino)-3-cyano-4-Methyl
Pyridine 0.272
16 Sulphobenzaldehyde 0.388
M/s Amogh Chemicals Pvt. Ltd.
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S. No. Units Raw Water
Qty.(TPD)
17 3-Amino-2-Chloro-4-Methyl Pyridine 0
18 Chemsol HS 0
19 Amino Dichlorobenzthiazol 2.939
20 4-Hydroxy-1-Methyl 2 (1 H)- Quinolone 0
21 2-(methylamino)-benzoic acid 1.542
22 Carboxybenzotriazole 0
23 Acetamido Amino Benzotrifluoride 0.778
24 4-Sulphobenzaldehyde-[3'-carboxy-4'-sulpho] phenyl
hydrazone 0.346
25 Formazan 0.011
26 3,10-bis-(2-aminopropylamino)-6,13-dichloro-4,11-
disulfotriphendioxazin 7.85
27 3,10-bis-(2-aminoethylamino)-6,13-dichloro-4,11-
disulfotriphendioxazin 3.755
28 3,4-Dichloro Acetanilide 0.206
29 2 hydroxy naphthaldehyde 1.555
30 2,2 [phthaloyl methyl] benzo [5,6] Quinoline 2.67
31 Terasil WW Blue DRI 2098 0.667
32 2-Amino-6-Nitro-4-Tert-Butyl Phenol 0.076
33 N - Methyl - 4 Amino phthalimide 0.211
34 4, 4' - Diaminobibenzy 0.837
35 Isonitrosoacetanilide 3.5
36 2-Chloro-5-Nitro Benzoic acid 0.673
37 3-Cyano-2-[2'-hydroxyethylamino]-4-methyl-6-[2"-
(p-sulphophenyl) ethylamino] pyridine 0.569
38 4 Isopropyl isonitroso acetanilide 1.619
Total 31
B Utilities
1 Cooling water 36
2 Boiler 3
C Domestic 5
D Gardening 5
Total 80
2.8.2 Power Requirement
Power requirement of project will be made available through State Electricity Board. Power requirement of
proposed plant is as below: Existing power requirement is sufficient i.e.228KW
One nos. of D. G. set of capacity 250 KVA is already available to meet emergency power requirement of the
plant. No extra DG Set is required.
M/s Amogh Chemicals Pvt. Ltd.
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2.8.3 Fuel Requirement
Existing two nos. of boilers are available. First one is of 0.6TPH and second one is of 0.85TPH.Fuel
required for both boilers is around 960 lit/day of Furnace oil/LDO (1800lit/day) /Natural Gas. One boiler is
standby, one boiler is sufficient to fulfill the steam requirement for proposed project.HSD is used as fuel to
run DG set having capacity250KVA. Requirement of HSD is around 53 lit/hr. DG is operated in case of
emergency only.
2.9 Quantity of wastes to be generated (liquid and solid) and scheme for their management/disposal
Details of gaseous emissions from Process and Flue gas are given in Table 2-4
2.9.1 Gaseous Emissions
Table 0-4: Details of emissions from process and flue gas
Details of stack mitigation measures are given in Table 2-5.
Table 0-5: Details stacks along with their mitigation methods
Sr.
No. Pollutant
Source of
Emission
Emission rate Concentration
in flue gas
Proposed
1. SPM Boiler/DG <100 mg/m3 <100 mg/m
3
2. SO2 Boiler/DG <135 kg/d <135 kg/d
Attached to Boiler TPH DG KVA
Capacity 0.6 / 0.85 250
Fuel type FO/LDO/PNG HSD
Fuel quantity lit/hr. (960 lit/day)/
(1800lit/day)/(proposed) 1280 lit/day
MOC MS MS
Shape Round Rectangular
Height m (above ground level) 22 2.5
Mitigation Measures Economiser Stack, Acoustic enclosure
M/s Amogh Chemicals Pvt. Ltd.
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2.9.2 Liquid Effluent
The quantity of total effluent generated proposed project is given in Table 2.5
Table 0-5: Details of Effluent Generation
S. No. Units Effluent generation
Qty.(CMD)
1 Process 15
2 Cooling water 2
3 Boiler 0.5
4 Domestic 4
Total 21.5
Trade & domestic effluent generated will be 21.5 CMD and will be treated in existing ETP of capacity 24
CMD.
Existing Treatment Scheme for Trade Effluent
Primary Treatment
The system will be designed to treat 24 m3/day of waste water. Wastewaters from different streams of
process along with wastewater from cooling tower, boiler blow down etc. will be collected in the
Equalization Tank and air stripped. This effluent will then be pumped to the Flash Mixer where it will be
dosed with alum for coagulation. Flash Mixer will be followed by a flocculator where poly will be dosed for
bigger flock formation. This effluent will overflow into the settling tank where the solids will settle down and
will be removed.
Secondary (Aerobic) Treatment:
The neutralized effluent will enter the bioreactor. In the bio reactor, dissolved organic material is degraded by
the micro–organisms present in the bio reactor. Oxygen required for the oxidation of organic matter will be
provided by means of proposed diffuser aeration system which will mix the contents of the bioreactor also.
The mixed liquor will overflow into Secondary Settling Tank (SST).
In the secondary settling tank, solid-liquid separation takes place and solids i.e. biomass will settle at the
bottom of the tank. Settled biomass will be recycled to the bio reactor for maintaining the MLVSS
concentration by using proposed sludge recycle pumps and excess biomass will be wasted periodically to the
sludge sump. Two stage treatments are proposed where the overflow from the 1st stage clarifier will enter
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the 2nd
stage bioreactor where the non-degraded organics from the 1st stage bioreactor will be treated. The
clear overflow from the 2nd
stage Secondary Settling Tank will be collected in the intermediate sump.
Tertiary Treatment:
The clear effluent from the intermediate sump will be pumped by tertiary Feed pumps through the pressure
sand filter (PSF) & activated carbon filters. The final treated effluent will be collected in the final collection
tank from where it will be discharge to proposed upgraded CETP.
Sludge Handling:
Primary sludge, excess biomass from the secondary treatment and backwash water from PSF will be
collected in the sludge sump. From the sludge sump the sludge will be pumped to the decanter for
dewatering. The solid cake from the decanter will be sent for disposal to Hazardous waste disposal site. The
filtrate from the Filter press will be drained to the collection tank.
Table 0-6: Design details and Performance Projection of ETP
S.No. Parameters Unit Inlet Effluent
Characteristics
Outlet Effluent
Characteristics
Effluent discharge
standards (MPCB)
1 Design Quantity M3/day 24 24 24
2 pH ---- 5-9 7-8 6.5 -9.0
3 BOD3,270C mg/L 1750-2000 80-100 <100
4 COD mg/L 3500-4000 230-250 <250
5 TSS mg/L 200-300 80-100 <100
6 TDS mg/L 2200-2300 2000-2100 <10
Treatment Scheme for Domestic Wastewater
For treatment of sewage, well designed septic tank followed by soak pit shall be provided.
2.9.3 Details of Hazardous wastes
The types of Hazardous wastes generated from the project, method of disposal is shown in below table
below
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Table 0-7: Details of Proposed Hazardous Solid waste along with the Category and disposal method
S. No. Waste Name Category Quantity MTPA
Source Disposal Method Existing Proposed Total
Hazardous Waste
1 Chemical sludge
from waste water 34.3 12.00 1.10 13.10 ETP
Collection, Storage,
transportation and send
to MWML, Taloja
CHWTSDF
2
Discarded
Containers /
barrels / Liners
contaminated with
hazardous
33.3 0.36 0.33 0.69 Process
Collection,
decontaminations,
storage, reuse/sale to
authorized recycler
3 Process Waste
Sludge / Residue 26.1 1.20 15.48 16.68 Process
Collection, Storage,
transportation and send to
MWML, Taloja
CHWTSDF for
incineration.
4 Spent Carbon 35.3 6 -3.37 2.63 ETP
Collection, Storage,
transportation and send to
MWML, Taloja
CHWTSDF
Non- Hazardous Waste
1 Iron sludge -- 84 6 90 Process By Sale
2.10 Schematic representations of the feasibility drawing which give information of EIA purpose.
The applicability of the 5.01533 for the proposed project was explored by considering different
possibilities & provision made in the said notification. Considering the products & project location
of the proposed project it is noticed that the proposed project falls under Category 5 (f) "B" of the
Schedule-I of EIA Notification SO 1533.
As per the provision of the SO 1533 it is necessary to get Environmental Clearance by applying to
MoEF along with the Environmental Impacts Assessment Study Report for the proposed project
prior to commissioning of the project activities. Therefore the EIA is required to conduct to comply
with provisions of SO 1533 made for Category 5(f) "B" of schedule —I of the notification.
M/s Amogh Chemicals Pvt. Ltd.
Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra
Pre-feasibility Report
PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1
3.0 SITE ANALYSIS
3.1 Connectivity
M/s Amogh Chemical Pvt. Ltd. is located at Plot No Plot no. W-79 and W-80, MIDC Badlapur,
District Ambernath, Maharashtra.
The nearest city from the site is Badlapur at a distance of 2.5 Km
The nearest railway station is Badlapur at a distance of 2.5 Km from the site.
The nearest airport is at Mumbai 55 km.
National Highway is Mumbai Agra Highway at a distance of 30 km.
3.2Land Form, Land use and Land ownership
The existing land will be for Speciality chemicals & Dyes intermediates. Existing unit is located in
Notified Industrial Estate having plot area 2300SQM. The land is acquired by Amogh for expansion of
current manufacturing facility.
3.3 Topography
The Geographical location of this industry is: Latitude -19.148957 N and Longitude- 73.240531 E
Location: Badlapur, MIDC. Elevation above mean sea level meters: 34m.Toposheet of the site is shown
below. The study area (10 km radius) around the project site exhibits flat terrain in the east and relatively
elevated terrain in the west side. The minimum and maximum elevation of the study area is 1 and 220m
(above mean sea level) respectively.
M/s Amogh Chemicals Pvt. Ltd.
Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra
Pre-feasibility Report
PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1
Figure 3.1: Toposheet Showing Project site and 10Km of area
3.4 Existing land use pattern (agriculture, non-agriculture, forest, water bodies (including area
under CRZ)), shortest distances from the periphery of the project to periphery of the forests,
national park, wild life sanctuary, eco sensitive areas, water bodies (distance from HFL of the
river), CRZ.
The existing unit is located in Notified Industrial Estate. The land is acquired by Amogh. The existing
land is an developed land which does not include agricultural, forestry, water bodies (including CRZ)
etc.
3.5 Soil classification
The basic type of soil found in the area varies from brown & black. The black type of soil is found in the
eastern part. The fertility of the soil increases as it goes from red to black.
M/s Amogh Chemicals Pvt. Ltd.
Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra
Pre-feasibility Report
PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1
3.6 Climatic data from secondary sources
The climate in proposed area is characterized by hot summer and general dryness throughout the year except
the south west monsoon season.
Climate Classification: Project site features a semiarid climate.
Temperature: Annual maximum and minimum temperature in Badlapur range from max. 300C min.17
0C .
Rainfall: Most of the rainfall occurs in the monsoon season from June to September. Average annual
rainfall is 3115 mm.
Humidity: Annually relative humidity ranged from 64% – 88% and during summer season the humidity
ranged from 64% – 75%.
3.7 Social Infrastructure Availability
Key infrastructure such as hospitals, schools, bank, places of worship and social/ community facilities such
as park, market, playground etc. education, health care, community development, income distribution,
employment and social welfare are available in nearby area of Maharashtra Industrial Estate.
4.0 PLANNING IN BRIEF
4.1 Planning Concept
Expansion activities will be started after getting statutory clearance form related authorities. Further
proposed project activities will take care of all the rules and regulation of statutory authority and
provide the control measure and devices to achieve the standard norms
Badlapur MIDC has provided all infrastructure like assured electrical power, continuous water supply
with purification from water works like disinfection, the internal road network, external approach road,
and networking with CHWSTDF (Common Hazardous Waste Storage Treatment and Disposal Facility),
MWML at Taloja in vicinity established with support of MIDC and MPCB.All nearby villages are
provided with drinking water from wells or Government Water Supply Schemes. Hence we do not
encroach upon their supply.
4.2 Land Use Planning
The land is located in a designated industrial area. The total plot area is 2300 Sq.m.
M/s Amogh Chemicals Pvt. Ltd.
Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra
Pre-feasibility Report
PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1
Table 4 1: Land Use Break Up
4.3 Assessment of Infrastructure Demand (Physical & Social)
Key infrastructure such as hospitals, schools, bank, places of worship and social/ community facilities
such as park, market, playground etc. education, health care, community development, income
distribution, employment and social welfare are available in nearby area of Maharashtra Industrial Estate.
4.4 Amenities/Facilities
In existing site many basic facilities like uninterrupted water supply, Power and Road Network & solids
disposal facility if feasible are available. This site is inside the campus of the MIDC and means safe
transportation, less need of utilities, less constructing buildings and roads, less fuel, less water with
optimization of infrastructure and networking with CHWSTDF (Common Hazardous Waste Storage
Treatment and Disposal facility), MWML, Taloja in vicinity established with support of MIDC and
MPCB.
4.5 Population Projection
Thane District has a population of 11,060,148 as per census 2011. It has more than 99,652 households of
Maratha, Aagri, Koli, Muslim, Buddhist, and also includes SC, ST, OBC and open categories community.
The village has basically an agrarian economy and industrial workers and farming is the main occupation
of the villagers. The local self-Government vests with a Grampanchayat having an elected body of headed
by a Sarpanch.
Sr.no Particular Area in Sq.m
1 Plant Area 1250.00
2 Raw Material & Product Storage Area 200.00
3 ETP 75.00
4 Office Building 90
5 Parking (6.8% total area) 155
6 Internal Road 300
7 Green Belt (33%) open area 60
8 Open Space 170
Total 2300
M/s Amogh Chemicals Pvt. Ltd.
Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra
Pre-feasibility Report
PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1
Population growth is being increased at alarming rate with their basic requirements. Amongst, Medicine
is one of the basic need, which is very essential for everyone to live happy life. So to fulfil their future
basic need of Medicine for social community there is a necessity to promote R & D Centre in each
industrial sector. There will be in ratio of population increase in similar way their need also increases so
to fulfil their needs we are going to set up a proposed unit which again generates employment.
5.0 PROPOSED INFRASTRUCTURE
5.1 Industrial area
Proposed expansion of the project will be carried out at existing plot only. All necessary industrial
infrastructure is already available, therefore there will not be additional infrastructure required.
5.2 Residential Area
In Amogh there is no any residential area has been proposed.
5.3 Green Belt
The project is built on an MIDC plot with plot area of 2300sq. m. and green belt area60 sq. m.Green belt
area is already developed at existing project site.
5.4 Social Infrastructure
The basic amenities within the study area include primary schools, dispensaries, water supply, electric
supply, public telephones, hotels, banks, post offices, petrol pumps, bus services, technical training
institute and entertainment etc.
5.5 Connectivity
The existing site is well connected with the roads connecting NH-3(Mumbai-Agra)at an aerial distance of
30 km towards North. Nearest railway station is located at Badlapur at an aerial distance of 2.5 km
towards North. Nearest airport is located at Mumbai at an aerial distance of 55 km towards West.
5.6 Drinking Water Management
The source of water supply is from MIDC.
M/s Amogh Chemicals Pvt. Ltd.
Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra
Pre-feasibility Report
PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1
5.7 Sewage System
Sewage will be treat in existing ETP of capacity 24 CMD.
5.8 Industrial Water Management
Treated Industrial effluent will be sent to CETP for final disposal.
5.9 Solid Waste Management
Hazardous solid waste generated from the process will be collected, stored, transported and send to
MWML, Taloja CHWTSDF as per Hazardous waste (Management, Handling and Transboundry
Movement) Rules 2008.
5.10 Power Requirement & Supply / source
The Total Power required for the project is 228 KW. This is already available.
6.0 REHABILITATION AND RESETTLEMENT (R & R) PLAN
6.1 Policy to be adopted (Central/State) in respect of the project affected persons including home
oustees, land oustees and landless.
Rehabilitation and Resettlement (R&R) plan is not applicable for the proposed project.
7.0 PROJECT SCHEDULE & COST ESTIMATES
7.1 Likely date of start of construction and likely date of completion
The expansion activity is likely to start after getting Environmental Clearance and NOC/CTE from the
authorized committee.
7.2 Estimated project cost along with analysis in terms of economic viability of the project
The total investment envisaged is Rs.8.5Crore with the break-up as given in
S. No Item Cost (Rs in Crore)
1 Land Cost 0.22
2 Building & premises 1.92
3 Plant Machinery & equipment 5.24
4 Environmental Management 0.07
5 Other / Misc. 1.05
Total 8.5
Table 0-1: Cost Break-Up
M/s Amogh Chemicals Pvt. Ltd.
Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra
Pre-feasibility Report
PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1
9.0 ANALYSIS OF PROPOSAL (FINAL RECOMMENDATIONS)
Proposed expansion activity will provide benefits to the local people in terms of financial and
social welfare.
Local people will get some contract of supply and services to get indirect income.
Company will contribute in improving education and health facilities in nearby area.
M/s Amogh Chemicals Pvt. Ltd.
Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra
Pre-feasibility Report
PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1
Annexure –I
Plot lay Out of Amogh Chemicals Pvt. Ltd.Badlapur
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