Modern Management for Efficient Compressed Air Systems - Theo Giamakidis, Energy Manager, Green Air Energy
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Industrial Projects – Compressed Air
GreenEcoNet Annual Conference 2014 / Page 1
Comp Management
Air Profile
“Modern Management for Efficient
Compressed Air Systems”
Theo Giamakidis Compressed Air Specialist
Industrial Projects – Compressed Air
GreenEcoNet Annual Conference 2014 / Page 2
Compressed Air existing at every Productional
Enterprise and it is the 2nd important Energy
Form after the Electricity.
The Compressed Air System and Compressed Air
Plants works many years (maybe 30-40) at the
factories.
These Systems have a very low Efficiency index
(only 10%) fact which means the need of the
optimum management.
Which things must take care someone at the
Compressed Air to have a correct decision for
the improvement of the Efficiency ?
Air Compressors
10%
“in Details – How Important is”
Industrial Projects – Compressed Air
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Category / Sections
Various Issues
- Energy Consumption
- Air Treatment / Air Quality
- Proper & Rational Layout
- System Management
- User Training
Various Problems
- Air Leaks
- Air Quality
- Dimension of central pipes
(Air Velocity)
- User Training
Air Station
Network
Compressed Air System
Industrial Projects – Compressed Air
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Measurements - Audits
Real Power
Consumption
Mechanical / Electrical Condition
Air
Quality
ISO 8753
Air Leaks
Real Consumption
ISO 11011
Industrial Projects – Compressed Air
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The Power of
the
Measurement
(Audit)
Industrial Projects – Compressed Air
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Some Examples from Audits - Measurements
Dewpoint =11,7oCtd
Industrial Projects – Compressed Air
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Some Examples from Audits – Air Velocity
“Limit !!!!”
“Critical Situations”
Industrial Projects – Compressed Air
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How we will Increase the Efficiency
Overall System Design / Engineering – Why ?
Industrial Projects – Compressed Air
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About Air Leaks
Where they are !!
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About Air Leaks
Where they are !!
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The Cost of Air Leaks
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“A Case Study at a Food Industry”
Industrial Projects – Compressed Air
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Statistics : Air Leaks at Different Installations
Food Industry – Inofita, consumption 15m3/min – AirLeaks 6m3/min, percent 40%
Plastic Industry – Inofita, consumption 16m3/min – AirLeaks 8m3/min, percent 50%
Electric Furnace Industry – Rentis, consumption 50m3/min – AirLeaks 10m3/min, percent 20%
Battery Industry – Xanthi, consumption 26m3/min – AirLeaks 7m3/min, percent 27%
Flavor Miles – Inofita, consumption 15m3/min – AirLeaks 6m3/min, percent 40%
Industrial Projects – Compressed Air
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Some typical Problem in Compressed Air Systems
Could we know them before ?
Industrial Projects – Compressed Air
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Modern Visualization System - Supervisory
Industrial Projects – Compressed Air
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The Power of Measurement
Industrial Projects – Compressed Air
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The Power of Measurement - Reports
Industrial Projects – Compressed Air
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Conclusion – For more Efficient Compressed Air
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Conclusion – For more Efficient Compressed Air
Industrial Projects – Compressed Air
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Conclusion – Audits and Instrumentation is the only
Engineering Tool for a success and prove
Energy Saving or Efficiency Increase
Results based on Measurements and Diagrams !!
Industrial Projects – Compressed Air
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Thank you for your attention !
Theo Giamakidis Mobile: +30 6976400346 – e-mail: technical@greenairenergy.eu
http://www.greenairenergy.eu
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