MAINTENANCE OPERATIONS
Post on 18-Mar-2016
59 Views
Preview:
DESCRIPTION
Transcript
Advanced Noncommissioned Officer CourseT430/OCT 03/VGT-2
MAINTENANCE OPERATIONSMAINTENANCE OPERATIONS
Advanced Noncommissioned Officer CourseT430/OCT 03/VGT-3
MAINTENANCE SYSTEM FOUR MAINTENANCE SYSTEM FOUR LEVELSLEVELS
• Unit Level ------- 10/20 Level
• Direct Support ------ 30 Level
• General Support ----- 40 Level
• Depot---System Overhaul Level
Advanced Noncommissioned Officer CourseT430/OCT 03/VGT-4
MAINTENANCE XXIMAINTENANCE XXI
UNIT
DIRECT SPT
GENERAL SPT
DEPOT
FIELD AND SUSTAINMENT
Advanced Noncommissioned Officer CourseT430/OCT 03/VGT-5
MAINTENANCE FUNCTIONSMAINTENANCE FUNCTIONS
• INSPECT
• TEST
• SERVICE
• ADJUST/ALIGN
• CALIBRATE
• REMOVE/INSTALL
• REPLACE
• REPAIR
• OVERHAUL
• REBUILD
Advanced Noncommissioned Officer CourseT430/OCT 03/VGT-6
ARMY OIL ANALYSIS ARMY OIL ANALYSIS PROGRAMPROGRAM
• A condition monitoring program
• Detects potential equipment component failure
• Identifies lubricant condition
• Improves equipment reliability and readiness
Advanced Noncommissioned Officer CourseT430/OCT 03/VGT-7
AOAP SPECIAL SAMPLESAOAP SPECIAL SAMPLES
• At the request of the laboratory.
• Immediately before transfer among commands or overseas deployment of equipment.
• After maintenance, overhaul, or replacement of a component
Advanced Noncommissioned Officer CourseT430/OCT 03/VGT-8
AOAP SPECIAL SAMPLES, AOAP SPECIAL SAMPLES, cont.cont.
• After indication of a problem, for example, overheating, excessive oil loss, or loss of oil pressure.
• After indication of contamination that is cloudy, sludge, M60A1 Tank water, excessively dirty, visible metal particles.
Advanced Noncommissioned Officer CourseT430/OCT 03/VGT-9
ARMY OPERATOR LICENSINGARMY OPERATOR LICENSING
• http://safety.army.mil/pages/pov/driverstraining.html/
• Must have state license• CO is issuing officer• Valid for 4 years
Advanced Noncommissioned Officer CourseT430/OCT 03/VGT-10
RECOVERY AND BATTLEFIELD DAMAGE RECOVERY AND BATTLEFIELD DAMAGE ASSESSMENT AND REPAIRASSESSMENT AND REPAIR
• Recovery-procedure that retrieves or frees immobile or inoperative vehicles by towing, lifting and winching.
• BDAR-Any action taken to return disabled equipment rapidly to the operational commander during combat – “Jury-Rigging.”
Advanced Noncommissioned Officer CourseT430/OCT 03/VGT-11
BDARBDAR
• Done in combat/Trained in Peacetime • Standard Maintenance is always the
first choice--decision based on parts availability and METT-T
• BDAR kits should be in each vehicle
Advanced Noncommissioned Officer CourseT430/OCT 03/VGT-12
BDAR (cont)BDAR (cont)
• Assess before attempting repair
• Perform only needed repairs--cosmetic repairs are unnecessary
• Senior man present decides when and if to perform BDAR
Advanced Noncommissioned Officer CourseT430/OCT 03/VGT-13
BDAR SAFETYBDAR SAFETY
• Check for fuel/oil spills, damaged cables and wires, and live/loaded ammo.
• Check for chemical contamination if necessary.
• Maintain high alert for booby traps on abandoned equipment.
• Do not operate until you make a full assessment.
Advanced Noncommissioned Officer CourseT430/OCT 03/VGT-14
RECOVERY METHODSRECOVERY METHODS
• Self Recovery
• Like Recovery
• Dedicated Vehicle Recovery
Advanced Noncommissioned Officer CourseT430/OCT 03/VGT-15
REASONS FOR RECOVERYREASONS FOR RECOVERY
• Repair Damaged Equipment
• Retrieve Abandoned Equipment
• Prevent Enemy Capture of Equipment
• Obtain Intelligence Information
Advanced Noncommissioned Officer CourseT430/OCT 03/VGT-16
MANAGING RECOVERY MANAGING RECOVERY ASSETSASSETS
• Centrally Managed• Priority of Recovery• Coordinate with Maintenance
Effort• Return to Unit Maintenance
Collection Point (UMCP)
Advanced Noncommissioned Officer CourseT430/OCT 03/VGT-17
RECOVERY SAFETYRECOVERY SAFETY
• Follow Safe Rigging Guidelines• Don’t overload ground shocks and
anchoring spades• Use extreme caution while towing--
use brake vehicle if necessary• Be careful around all suspended
loads• Allow only the minimum required
personnel in the area
Advanced Noncommissioned Officer CourseT430/OCT 03/VGT-18
TYPES OF MAINTENANCE TYPES OF MAINTENANCE PUBLICATIONSPUBLICATIONS
• Army Regulations• Department of the Army Pamphlets• Technical Manuals ( TMs )• Technical Bulletins ( TBs )• Supply Bulletins/Circulars ( SBs/SCs )• Lubrication Orders ( LOs )• Modification Work Orders ( MWOs )
Advanced Noncommissioned Officer CourseT430/OCT 03/VGT-19
TYPES OF TAMMS RECORDSTYPES OF TAMMS RECORDS
• Operational Records• Maintenance Records• Historical Records
Advanced Noncommissioned Officer CourseT430/OCT 03/VGT-20
ULLS GENERATED FORMSULLS GENERATED FORMS
MANUAL
• DA FORM 5823• DD FM 1970• DA FM 2401• DD FM 314• DA FM 2404• DA FM 2407• DA FM 2408-14
AUTOMATED
• NOT REQUIRED• DA FM 5987-E• DA FM 5982-E• DA FM 5986-E• DA FM 5988-E• DA FM 5990-E• DA FM 5988-E
Advanced Noncommissioned Officer CourseT430/OCT 03/VGT-21
DA FORM 5823DA FORM 5823EQUIPMENT IDENTIFICATION CARDEQUIPMENT IDENTIFICATION CARD
PURPOSE:• TIES A PARTICULAR EQUIPMENT RECORD TO AN ITEM
OF EQUIPMENT.
USE:• THE DISPATCHER AND OPERATOR USE IT TO KEEP UP
WITH SERVICES AND TO MAKE SURE THEY ISSUE THE RIGHT FOLDER.
DISPOSITION:• REPLACE WHEN IT IS NO LONGER READABLE.
Advanced Noncommissioned Officer CourseT430/OCT 03/VGT-22
DA FORM 2401/5982-EDA FORM 2401/5982-E DISPATCH CONTROL LOG DISPATCH CONTROL LOG
PURPOSE:• A RECORD OF OPERATORS AND LOCATION OF
EQUIPMENT ON DISPATCH OR IN USE.
USE:• DISPATCHERS NOTE THE DISPATCH OR USE OF
EQUIPMENT.
DISPOSITION:• DESTROY ONE MONTH AFTER YOU CLOSING OUT THE
LAST ENTRY IN COLUMN ONE.
Advanced Noncommissioned Officer CourseT430/OCT 03/VGT-23
DA FORM 2404/5988-EDA FORM 2404/5988-E EQUIPMENT INSPECTION/MAINTENANCE EQUIPMENT INSPECTION/MAINTENANCE
WORKSHEETWORKSHEET
PURPOSE:• IT IS THE CENTRAL RECORD FOR MANAGING AND
CONTROLLING MAINTENANCE .USE:• USED BY PERSONNEL PERFORMING INSPECTIONS,
MAINTENANCE SERVICES, DIAGNOSTICS CHECKS, AND SPOT CHECKS.
DISPOSITION:• KEPT IN THE EQUIPMENT RECORD FOLDER OR
PROTECTED COVER UNTIL COMPLETED IF YOU HAVE FOUND NO FAULTS.
Advanced Noncommissioned Officer CourseT430/OCT 03/VGT-24
DD FORM 314/DA FORM 5986-EDD FORM 314/DA FORM 5986-EPREVENTIVE MAINTENANCE SCHEDULE PREVENTIVE MAINTENANCE SCHEDULE
AND RECORDAND RECORD
PURPOSE:• IS A RECORD OF SCHEDULED AND PERFORMED UNIT
MAINTENANCE INCLUDING LUBRICATION SERVICES.
USE:• SCHEDULE PERIODIC SERVICES ON EQUIPMENT.
DISPOSITION:• DESTROY AFTER TRANSFERRING NEEDED INFORMATION TO A
NEW FORM.• DESTROY WHEN YOU SEND THE EQUIPMENTTO SALVAGE.
Advanced Noncommissioned Officer CourseT430/OCT 03/VGT-25
DD FORM 1970/5987-EDD FORM 1970/5987-EMOTOR EQUIPMENT UTILIZATION MOTOR EQUIPMENT UTILIZATION
RECORDRECORD
PURPOSE:• A RECORD OF MOTOR EQUIPMENT USEUSE:• CONTROL THE USE OF SPECIAL PURPOSE AND
MATERIAL HANDLING EQUIPMENT, COMBAT, TACTICAL, AND NON-TACTICAL VEHICLES
• RECORD OPERATING TIME ON EQUIPMENT THAT REQUIRES SERVICES BASED ON HOURS ONLY
DISPOSITION:• VARIES, SITUATIONAL
Advanced Noncommissioned Officer CourseT430/OCT 03/VGT-26
DA FORM 2026/5991 DA FORM 2026/5991 OIL ANALYSIS REQUESTOIL ANALYSIS REQUEST
• USED TO ORDER TEST OR SERIES OF TESTS
• COMPLETE THE FORM FOR EACH SAMPLE REQUESTED
• LAB INDICATES TESTING RESULTS ON THE FORM
Advanced Noncommissioned Officer CourseT430/OCT 03/VGT-27
DA FORM5984-E DA FORM5984-E OPERATORS PERMIT RECORDOPERATORS PERMIT RECORD
• REPLACES OF 346.
• PROVIDES VERIFICATION OF LICENSING FOR THE OPERATOR.
Advanced Noncommissioned Officer CourseT430/OCT 03/VGT-28
CATEGORIES OF CATEGORIES OF MAINTENANCE IN ULLS-GMAINTENANCE IN ULLS-G
• Operational Processes• Equipment Data Update• Equipment Data Reports• Maintenance Support Functions• The Army Materiel Status System
Advanced Noncommissioned Officer CourseT430/OCT 03/VGT-29
MAINTENANCE MANAGEMENT MAINTENANCE MANAGEMENT TOOLSTOOLS
• Readiness Reports– DA Form 2406– Non-Mission Capable Report– Equipment Maintenance and
Inspection Worksheet– Service Schedule Due
• Prescribed Load List (PLL)
top related