Learning Lean Through Making Coffee

© 2010, Velaction Continuous Improvement, LLC. All rights reserved.

Learning Lean Through Making Coffee

Presented by

Jeff HajekGotta Go Lean

Tim McMahonA Lean Journey

Version 11/18/2010

© 2010, Velaction Continuous Improvement, LLC. All rights reserved.

Image courtesy of Wikimedia commonshttp://commons.wikimedia.org/wiki/File:%5E-%5E_coffee.jpg

© 2010, Velaction Continuous Improvement, LLC. All rights reserved.

Which Would You Prefer?

© 2010, Velaction Continuous Improvement, LLC. All rights reserved.

What Do Customers Want?

Value Speed

FreshnessFlavor

Service

© 2010, Velaction Continuous Improvement, LLC. All rights reserved.

The Problems With Batching

© 2010, Velaction Continuous Improvement, LLC. All rights reserved.

Inconsistent Processes = Inconsistent Results

© 2010, Velaction Continuous Improvement, LLC. All rights reserved.

Improving Quality

© 2010, Velaction Continuous Improvement, LLC. All rights reserved.

Building Quality In (Poka Yoke and Jidoka)

© 2010, Velaction Continuous Improvement, LLC. All rights reserved.

FIFO / First-In, First-Out

© 2010, Velaction Continuous Improvement, LLC. All rights reserved.

Pull

© 2010, Velaction Continuous Improvement, LLC. All rights reserved.

Visual Instructions

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5S

© 2010, Velaction Continuous Improvement, LLC. All rights reserved.

Follow-up Information

A Lean Journey Bloghttp://leanjourneytruenorth.blogspot.com

• What is Lean?• Mistake Proofing Help• Quick Changeover• Over 350 terms

• Over 20 Forms and Toolshttp://www.Velaction.com

© 2010, Velaction Continuous Improvement, LLC. All rights reserved.

Questions

• Jeff Hajek– Info@Velaction.com– www.GottaGoLean.com– 1.800.670.5805

• Tim McMahon– http://linkedin.com/in/timothyfmcmahon– 860-469-LEAN (5326)

© 2010, Velaction Continuous Improvement, LLC. All rights reserved.

Copyright Terms

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