IT-230.S2 Style 230/230S Depend-O-Lok Non-Restrained Couplingstatic.victaulic.com/assets/uploads/literature/IT-230.S2.pdf · IT-230.S2 6530 REV A UPDATED 07/2012 Z020230TAG VICTAULIC

Style 230/230S Depend-O-Lok® Non-Restrained CouplingTWO SEGMENTS, TYPES 1 AND 2

IT-230.S2INSTALLATION INSTRUCTIONS

www.victaulic.com VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2012 VICTAULIC COMPANY. ALL RIGHTS RESERVED. PRINTED IN THE USA.

REV_A

ALWAYS REFER TO THE I-230.S2 INSTALLATION INSTRUCTIONS FOR ADDITIONAL INFORMATION.

WARNING

• Read and understand all instructions before attempting to install any Victaulic piping products.

• Depressurize and drain the piping system before attempting to install, remove, or adjust any Victaulic piping products.

• Wear safety glasses, hardhat, and foot protection when working with Victaulic piping products.

• Keep hands away from pinch points at all times.Failure to follow these instructions could result in serious personal injury, property damage, and/or product damage.

ITEMS PROVIDED WITH SHIPMENT:

• Coupling• SealingPlates• RubberO-Rings• PipeJointLubricant• StudswithFlatWashersandNuts

TOOLS REQUIRED FOR INSTALLATION:

• ManualorHydraulicClosureTool• Long-HandledRatchetWrench• BoxWrench

NutsFlat Washers

Studs

O-Rings

CouplingBodies

Sealing Plates

Lubricant

OR

Manual Closure Tool

HydraulicClosure Tool

Type 2 couplings that contain stainless steel hardware may be shipped with two sets of studs. The carbon steel hardware is used for installation purposes only, since stainless steel hardware is sensitive to seizing. Refer to the "Replacing Carbon Steel Installation Hardware" section in the I-230.S2 for complete installation requirements.

Type 2 Coupling/Sealing Plates Shown

For complete contact information, visit www.victaulic.com IT-230.S2 6530 REV A UPDATED 07/2012 Z020230TAG VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2012 VICTAULIC COMPANY. ALL RIGHTS RESERVED. PRINTED IN THE USA.

IT-230.S2INSTALLATION INSTRUCTIONS

1.LubricationofthecouplingbodyID(1A),bothsidesofthesealingplates(1B),andbothpipeends(1C-totalwidthofacouplingbodybackfromthepipeends)isrequired.NOTE:Useofreferencemarksonthepipeisrecommended.2.Positiontheo-ringsonthepipeends,asshown,andlubricate.Pullthepipeendstogetherandadjusttoachievethespecifiedspacebetweenthepipeends.3.Checkthespacingoftheo-ringstoensuretheyfitunderthearchesofthecouplingbodies.4.Installthecouplingbodies.Installthesealingplatesbetweenthecouplingbodiesando-ringswiththepinsstickingoutbetweentheclosureplates.Thearchesofthesealingplatesmustalignwiththearchesinthecouplingbodies.

Sealing Plate

1½ - 2-inch/38 - 51-mm Gap

5.Applylubricant(providedwiththeproduct)tothethreadsofallcarbonsteelstuds.NOTE:Anti-seizelubricantisrequiredforstainlesssteelfasteners.Installfastenerslooselyintheholesononeside.6.Ontheoppositesideofthecouplingbodies,placethepinoftheclosuretoolheadintooneofthecenterholesoftheclosureplatesandbeginclosingthecouplingbodies.Whenthecouplingispartially closed,rotatethecouplingbodies30˚tohelpseattheo-ringsunderthearches.Continueclosingthecouplingbodiesuntilastudwillfitthroughtheholesoftheclosureplates,withenoughspacetoinstall washersandnuts. NOTE:Theclosuretoolisnotdesignedtopulltheclosureplatestogethercompletely.Insertstudswithflatwashersintotheoutsideholes.Applynutsandtightenuntilthreadsprotrude.7.Removetheclosuretoolandinsertastudwithflatwashersandnutsintoeachoftheremainingholes.8.Finishclosingthecouplingbodiesbytighteningeachsetofhardwaregradually,alternatingbetweenthetwoclosureplatelocations,untilthecouplingbodiesareinfullcontactwiththepipearoundits circumference.Theclosureplatesshouldnotcontacteachother,andthegapbetweentheclosureplatesshallbeevenonbothsides.9.Refertothetabletotherightforthemaximumassemblytorquesthatcanbeappliedtovariousstudsizes.DO NOT EXCEED THE TORQUE VALUES SPECIFIED IN THIS TABLE.

Exaggerated for Clarity

Type 1

1A. 2. 4.

5. 6. 7. 8. 9.

Exaggerated for Clarity

Type 2

3.1B. 1C.Type 2 Sealing Plates Shown

X2

Maximum Assembly Torque Values

Stud Size inches

Maximum Assembly Torque Valueft-lbs/N•m*

Carbon Steel Hardware

Stainless Steel Hardware

1/2 240 325

220298

5/8 300 407

275373

3/4 360 488

330447

7/8 425 576

320434

1 485 658

370502

1 1/8 550 746

330447

1 1/4 600 814

375509

* Applies to all coupling types