Introduction
Post on 14-Jan-2016
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Introduction
1
New technologies
in filling for AGM, VRLA and GEL batteries
by Michael Wipperfürth
New technologies for AGM, VRLA and GEL batteries
Different Battery Technologies
2
• AGM Battery Technology
New technologies for AGM, VRLA and GEL batteries
• VRLA Battery Technology
• GEL Battery Technology
Main Requirements
3
•Quick filling
•Clean filling process by anti-dripping technology
•No dry-spots at the plates
•Equal distribution of electrolyte in the glass mat
to achieve high production capacity
perfect equal filling result
no loss of quality
without splashing and dripping
New technologies for AGM, VRLA and GEL batteries
Main Requirements
4
•Stepped filling process
•Monitored process before and after filling
•Exact quantity of electrolyte in the cells
•Defined, adjustable fill cycles
refilling not allowed
avoid overfilling
quality improvement through batt. type select.
for quality management, quality documentation
New technologies for AGM, VRLA and GEL batteries
The Solution
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VACBOX filling system
Same filling system for different battery technologies
Evacuation
Volumetric acid filling
Vacuum
VACBOX
AGM or GEL battery Scales for filling control
New technologies for AGM, VRLA and GEL batteries
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•Considerable reduction of filling time
•Best penetration of acid, no air spots
•High filling precision
•Fully automatic process
•Short setup time
•No acid dripping, because of innovative anti-dripping system
New technologies for AGM, VRLA and GEL batteries
The Solution
VACBOX filling system
Patented Anti Dripping System
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New technologies for AGM, VRLA and GEL batteries
Patented
Anti-
Dripping
System
for each nozzle
Controlled fill cycle’s
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New technologies for AGM, VRLA and GEL batteries
battery parameters
Step 1 = ___350 ml Vac. ___90%
Pause = ____3 sec. Vac. ___80%
Step 2 = ___480 ml Vac. ___80%
Pause = ____4 sec. Vac. ___70%
Step 1
Step 2
Controlled fill cycle’s
9
New technologies for AGM, VRLA and GEL batteries
Controlled fill cycle’s
10
New technologies for AGM, VRLA and GEL batteries
Controlled fill cycle’s
11
New technologies for AGM, VRLA and GEL batteries
Controlled fill cycle’s
12
New technologies for AGM, VRLA and GEL batteries
Controlled fill cycle’s
13
New technologies for AGM, VRLA and GEL batteries
Controlled fill cycle’s
14
New technologies for AGM, VRLA and GEL batteries
Controlled fill cycle’s
15
New technologies for AGM, VRLA and GEL batteries
Critical battery filling solution
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New technologies for AGM, VRLA and GEL batteries
Spiralwind
Battery
Filling Result
after filling with
VACBOX System
Semiautomatic VACBOX Filler
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Machine Type:
SFA-FLS-1H
Battery sizes:
Car, Truck, Motorcycle,
Telecom and similar
Different sizes possible
Capacity:
According battery type
New technologies for AGM, VRLA and GEL batteries
Semiautomatic VACBOX Filler Application
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New technologies for AGM, VRLA and GEL batteries
•2-Head Application
Fully automatic VACBOX Filler
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Machine Type:
SFA-FLS-2A
Battery sizes:
Car and truck batteries
Different sizes possible
Capacity:
According battery type
New technologies for AGM, VRLA and GEL batteries
Fully automatic VACBOX Filler
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Machine Type:
SFA-FMS-2A
Battery sizes:
Motorcycle and similar
Different sizes possible
Capacity:
According battery type
New technologies for AGM, VRLA and GEL batteries
Fully automatic VACBOX Filler
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New technologies for AGM, VRLA and GEL batteries
•4-Head Application with scale units before and after
Semiautomatic Vacuum GEL Filler
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Machine Type:
SFH-FIG-3VHT
Battery type:
Industrial cells, OPzV
Different sizes possible
Capacity:
According battery type
New technologies for AGM, VRLA and GEL batteries
GEL Preparation and Filling Solution
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GEL Preparation and GEL VACBOX Filling System
New technologies for AGM, VRLA and GEL batteries
Summary
24Thank you for your Attention!
You are looking for a perfect filling system,
we supply the solution!
Automation of filling and finishing
New technologies for AGM, VRLA and GEL batteries
visit us at
booth no. 53
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