Intercept Presentation Qualipack
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CORROSION INTERCEPTCORROSION INTERCEPT®® Technology TechnologyProtection for Ferrous and Non ferrous Metals
Qualipack Logistics P Ltdwww.qualipacklogistics.com
contact@qualipacklogistics.com
Simply Better Protection
Corrosion Intercept
Protecting your Investment and Your Product
Or
Shrink Wrapping andCustom Covers
CT Scanner Quick PackShroud and Base Sheet 5 Minute Pack OutApproved for Export Shipping
Types of corrosive gases
• Nitrous Oxides (NOx)
• Ozone (O3) - reactive oxygen
• Hydrogen Sulfide (H2S) and Sulfur Dioxides (SO2)
• Carbonyl Sulfide (COS)
• Hydrogen Chloride (HCl)
• Corrosive gases from wood offgassing
Copyright2004, Intercept Technology Group
CORROSION INTERCEPT®
CI is being used by a number of renowned companies.
Intercept Advantages:
• Environmentally-friendly (no migration of particles and elements) when used as directed
• High effectiveness ( from –35°C to +80°C)
• Long durability ( > 10 Years per mil of resin under average atmospheric conditions)
• Protects all Ferrous- and Non-Ferrous metals, electronics, optics and plastics from atmospheric corrosion
• Universally usable
• Cost-effective
Function
CI Products consist of special high surface area copper particles which are reacted into the polymer-matrix to create a
new class of product with several protective functions:
• Neutralization of corrosive gases present in the bag and migrating gases
• Protection as an “Anode“ for electro-chemical processes
• Natural function against Bio-Corrosion (copper is a passive mildewcide)
How Intercept Works
US Army TACOM (Tank, Automotive & Munitions Command) EVALUATION OF INTERCEPT BARRIER MATERIAL FOR MILITARY PACKAGING
SALT-FOG Test Data ComparisonSALT-FOG Test Data Comparison <<<<< <<<<< Days of protectionDays of protection against corrosion >>>>>>>against corrosion >>>>>>>
Intercept VCI MIL-PRF-131 Metal coupon Poly Poly Foil / Poly
4-mil 4-mil 5-mil
Steel 102 28 62
Aluminum 130 59 91Aluminum 130 59 91
Brass 130 28 91
Zinc 97 59 77Zinc 97 59 77
Copyright2004, Intercept Technology Group
Workers‘ Safety & Environment
- Intercept is not a VCI
- There is no outgassing and there are no VOC issues related to Intercept
- There are no restrictions for Intercept in regards to:
- German Gov’t TRGS 615 – Intercept is compliant
- RoHS - Intercept meets RoHS initiative in Europe
- Fully reusable and recyclable as colored PE in Europe
CORROSION INTERCEPT® was tested by NASA for contamination – certified for space-flight conditions
CI Benefits
• Eliminates the need for oils, greases and solvents
• Saves Labor dollars and time• Contains no volatile compounds• Provides long-term protection• Ease of application• Inexpensive compared to other products when
considering all packaging costs
Intercept Stretch Wrap Benefits:• Corrosion Intercept may be wrapped over irregular
shapes – flip the film over to get the film to tack closed• Corrosion Intercept acts as a moisture vapor barrier-
preventing moisture from entering the package
• Corrosion Intercept film may be adequate to hold the
object on a pallet without additional packaging.
Corrosion Intercept film (far right) placed in an atmosphere containing chlorine performs significantly better than
other packaging films (foil, blue poly, volatile corrosion inhibitor).
Copyright2004, Intercept Technology Group
In addition to acting as a barrier to external atmospheric gases the Corrosion Intercept film scavenges any corrosive gases that might be enclosed in the air space inside the package.
Corrosion Intercept also acts as a sacrificial anode and prevents cathodic corrosion.
Copyright2004, Intercept Technology Group
Many companies apply light oils, greases, Cosmoline or other
protective coatings to protect the metal products while in storage or
during shipping. Corrosion Intercept eliminates the need for
these coatings, which may require removal by solvents at the
customer site. Significant savings in purchasing coatings and the
reduced labor requirements may be realized. The customer does
not have to spend hours cleaning the equipment and use hazardous
solvents, which is a saving to them.
No Oils, Sprays,VCI Paper orVCI SpongesRequired with Intercept!
Copyright2004, Intercept Technology Group
Spare Parts – Supply Chain Storage / Shipment
Requested Protection Period: 2 weeks to 2 years
Shipment of goods world-wide. Partially opening by customs. Dramatic climatic changes.
Copyright2004, Intercept Technology Group
Metals and Assemblies
Bags / Stretch / Shrink
Copyright2004, Intercept Technology Group
Problem: Partially long storage periods before or after shipment under climatically difficult circumstances.
Application:STATIC INTERCEPT® and CORROSION INTERCEPT® Films as alternative to Foil, VCI and wax-paper. All components are protected equally well. Tests have been performed by leading companies under realistic conditions for the complete period of time required.
Further: Products are recyclable as colored PE and no further protection (Oil, Wax, etc.) is needed besides sufficient amount of desiccants (16 Units/m³).
Only one non-shelf-life material needed to stock.
Automobile Supply Chain & CKD Applications
Copyright2004, Intercept Technology Group
Easy Handling – High Protection – Cost Savings
A replacement for Mil 131J Foil (TACOM)
Tested by US Army Tank Command Picatinny Arsenal
Copyright2004, Intercept Technology Group
Applications – Cast Iron Engine Blocks
Ford Motor Company (SA)
Engine blocks – 12 Month Storage test – No corrosion
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1) Polyethylene bag 2) SI bag with Corex separator
3) Blocks head bank down on Corex strips
4) Cylinder blocks (6) with Desi Pak desiccant (4 sachets)
Copyright2004, Intercept Technology Group
5) Perforated Corex sheet separating layers
6) Blocks head bank up making 2nd layer. Desiccants added as per # 4
7) Corex sheet on top 8) Close and tap SI bag
Copyright2004, Intercept Technology Group
9) Close & tape plastic bag 10) Re-start the process on top layer separated by wooded sheet board
11) Complete double layer 12) Close bags as 8 & 9 - shrink wrap pallet
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Improvements seen
Shipments to India and China changed to Intercept
Padding was used to prevent punctures
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Ball Bearing Packs3 Month Test – High Sulfur Environment
In addition to beingable to pack withoutOils – the packaginghelps prevent counterfeiting
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Applications – Ship Germany to Mexico
ZF Lemförder
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Applications – BMW 15-Yr Storage
BMW AG
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The use of Intercept bags has allowed these enginemanifolds to be shipped from China to the US withno protective oil coating – no oil to be applied, nosteam cleaning at receiving, no corrosion failures
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Demonstration: Foil
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Demonstration: Intercept
Intercept Bag –Simply rolled overAnd tapedCan be reused!
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vs
Foil Packaging3 Minute pack4 Minutes 38 Seconds to Seal
Intercept Packaging3 minute pack20 Seconds to seal
… more than 90% reduction in processing time !
Copyright2004, Intercept Technology Group
… and of course better protection of the goods against corrosion;
less damages due to opening of the package for customs checks;
A clean and recyclable product,with less probability of injury.
CostInitial pricing on the product is competitive with other Initial pricing on the product is competitive with other
standard materials, the overall project cost has standard materials, the overall project cost has always come out lower! In detailed tests the always come out lower! In detailed tests the
following parameters were recordedfollowing parameters were recorded
1.1. ProcurementProcurement
2.2. Cost of storage (shelf-life)Cost of storage (shelf-life)
3.3. Handling (Time, secondary components, etc.)Handling (Time, secondary components, etc.)
4.4. Effective (recorded damage improvement)Effective (recorded damage improvement)
Intercept always came out cheaper than the Intercept always came out cheaper than the competition, with superior performance!competition, with superior performance!
Recyclable as colored PEMeets European initiatives for product
safetySafe for rubber and Polycarbonate storageEliminates the need and requirement for
oils, sponges, VCI separator sheets, and the required cleaning after oil coating
The only material consented by BMW for long term storage – Most VCIs and Dry method storage are limited to under 3 yearsWe have long term data available
Copyright2004, Intercept Technology Group
Copyright2004, Intercept Technology Group
Product Variety
Gusseted-Bags
Stretch and Shrinkfilm
Bags (With and without closing)
Flat-Film
MVTR- and EMI-Film
Injection Molded Products
Corrugated (up to 2.94)
CD-Protection
Nylon-Bags
Laminated Fabric for covers
Copyright2004, Intercept Technology Group
Copyright2004, Intercept Technology Group
Service
The Intercept Technology Group (ITG) together with our partner companies around the world will develop, with our own engineering and design capacities, tailor-made solutions for your individual needs.
Technician and Application specialists are available in all regions (America, Africa, Asia and Europe). Shipment trials are recorded and evaluated.
All Manufacturers are certified in accordance with DIN ISO EN 9001-9002 , or have similar QC systems (Veritas, etc.).
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