Industry 4.0: Smart robots for smart factories

The Future of Industry in Europe. Industry 4.0Barcelona 15/04/15

#R-Industry40

Smart robots

for smart factories

nelmia | Robotics Insight helps clients

transform robotic opportunities into value.

We provide information and advice to our clients

to shape strategic advantage from the transformational

nature of robotics in business.

From Industry 1.0 to Industry 4.0

1800 1900 2000

FirstIndustrial Revolution

SecondIndustrial Revolution

ForthIndustrial Revolution

Mechanical production:

Water / Steam

Mass production:

Electrical power

Cyber / robotized

Mechanical

Loom: 1784

Production Line:

1870

Collaborative Robot: 2012

ThirdIndustrial Revolution

Industrial Robot: 1961

(Unimate)

Electronics / IT

Automization

Industrial

Robotics

Has been

around…

178.000 robots shipped in 2013

37.000 to China

1.300.000 Industrial robots in service

South Korea

Japan

Germany

Automotive

Other industries

- 437 robots/10.000 workers

- 323/10.000

- 282/10.000 (1st in Europe)

- 1/10

- 1/100

Industrial Robotics

High flexibility

Limited productivity

High flexibility

High productivity

High productivity

Limited flexibility

1970 1980 2000 20201990 2010

Pro

ductivity

Collaborative Robots

A collaborative robot works

in direct cooperation with humans

inside a defined workspace,

in both industrial

and non-industrial environments.

TS 15066

ISO

Machinery Directive 2006/42/EC

EN ISO 10218-1/2

ISO 13849

Robots Robot Systems

BG/BGIA

Machinery /

Control System

Technical

Spec.

Risk

Assessment

Transient

Contact

Quasi-static

Contact

Biomechanical

Limit Criteria

Incumbents

Vs

Newcomers

• Small scale operations

• High variability

• Frequent operator

presence or intervention

• Limited space

Examples:

• Machine tending

• Load / unload

• Small scale assembly

Applications

Ease of Use

UNIVERSAL

ROBOTS

UR3

UR5

UR10

UNIVERSAL

ROBOTS

Technical

specs

Model UR3 / UR5 / UR10

Payload 3 / 10 / 15 Kg

Weight 11 / 18,4 / 28,9 Kg

Reach 500 / 850 / 1300 mm

Repeatability 0,1 mm

Price 23.000 / 25.000 / 29.000 €

UNIVERSAL

ROBOTS

Sales

Source: Esben Østergaard. Universal Robots

KUKA

LBR iiwaLeichtbauroboter

Intelligent

industrial

work assistant

Source: wsj/PHOTO: WOLFGANG RATTAY/REUTERS

ABB

YuMiYou and me

Source: ABB

ABB

YuMiYou and me

FANUC

CR-3iA

Technology / Characteristics

Serial elastic actuators on each

axis

22,000€

Torque sensors on each axis80,000€

Motor current and position

monitoring

25,000€

Industrial Robot Collaborative Robot

Robot system costs

Robot

Equipment

CommissioningSaving

Mobile

platforms

Bin

picking

Bladerunner2019?

Source: Boston Consulting Group

...

€700M in funding from the European

Commission for 2014 – 2020, and triple

that amount from European industry,

SPARC is the largest civilian-funded

robotics innovation programme in the

world.

SPARC

The

partnership

for robotics in

Europe

What is up to?

Industrial

Automation

Collaborative

Mobile

Intelligent / Perceptive

Industry 4.0

Innovation

You

are

here

1

2

3

4

Advanced Robotics

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