Transcript
In Mold Labelling Technology“IML”
2013
Typical IML Project Scope
Design of parts & label outlines
Pilot/Prototyping and pre-production runs
IML mold & IML robotics
System integration: Supplier collaboration System integration at StackTeck Training at StackTeck Field integrations Many product launch successes!
Strengths in IML (In Mold Labeling)
Fully automated high speed systems
High volume system capabilities increasing Low volume system flexibility improving
Advantages of IML packaging:
Excellent quality graphics Finished goods – reduced inventory Versatility of small production runs
Trends in IML
Part Focus
Increased visual statement
Enhanced molded features & colors
Expanding range of package types
Improved cost effectiveness
Greater complexity of part & label(s)
System Focus
Increasing system flexibility
Greater simplicity for low volume
Improved tools for system design
IML Case Study – 56 oz. TE Container
Traditional IML Cup
Large Corner Radiusfor improved drop impactand conveying on filler
Dairy Container
IML Case Study – 56 oz. TE Container
Unique elliptical shape
Tamper resistant
Optimal scooping
Major US launch
Product Launch Successes
Unique handle
Optimal volume use
New label feature to show flavour
Cost effective 1-sided wrap-around front label
Major US launch 2009
Product Launch Successes
2009 IMDA Award Winner
2009 IMDA Award Winner
2010 IMDA Award Winner
2010 IMDA Award Winner
2010 IMDA Award Winner
Pack Expo Award Winner, ‘Q-Line’
Plastic Part Design Innovations
Expanding range of applications
Technical hurdles are being overcome
New approaches for cost effectiveness
Complementary features to enhance IML
56 Oz. Packaging
4.5 Quart Package
Duo Cup
6 Oz. Cup with Cut-In-Place Labels
Flex IML Cells
Modular approach
Mold frame vs. molding inserts
Automatic alignment
Automatic connection of services
Minimum changeover time
Flexible Tooling Approach
QPC – Quick Product Change
Flexible System for Small Volumes
Typically single or dual cavity
Standardized multi-axis robot used
Simplest possible mandrel and magazine
Small format makes for flexible changeover
IML Pilot System
32/64 oz 1 Cavity IML Flex Cell
32/64 oz 1 Cavity IML Flex Cell
32/64 oz 1 Cavity IML Flex Cell
Boxer - Counter Boxing of products inline
Only inspected parts
Product never been touched
Contamination kept to the minimum
600 x 310 x 600 standard size box
665 x 340 x 301 special size box
32/48/64 Cavity Closure Flex Cell Options
In line vision inspection
In line laser etching
In line printing
Counting and boxing
Thank You
Contact us:Phone: 1-888-700-8555
Website: www.stackteck.com © Copyright 2012 StackTeck Systems
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