hybrid halogen: redesign of the incandescent Technology...Hybrid Halogen Commercialization ADLT: ‘Hybrid Halogen inside’ ADLT is supporting brand partners: 1. Advancing Hybrid
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Redesign of the Incandescent
Agenda
Advanced Lighting Technologies ADLT top line overviewADLT top line overview
ADLT companies related to Hybrid Halogen (IR halogen)
Hybrid Halogen The technology: How it works Product benefits
The Hybrid Halogen Market PAR: Product performance vs. IRL requirements (June 2012)
Di i l ffi i di i l ffi iDirectional efficiency vs. non-directional efficiency A-line: Product performance vs. EISA2007 standards
Prototype testing MR16: Product performance
Prospects for Commercialization ADLT model Coating and capsule capacity
1
ADLT Overview
Energy efficient lighting materials and products
Hybrid coating equipmentHybrid coating equipment, services
Precision ReflectorsMetal Halide Salts HPS Amalgams
M t l H lidMetal HalidePulse Start ElectrodesMetal Halide Lamps HPS Electrodes
Joint Venture
2
ADLT Overview: Hybrid Halogen (IR Halogen)
Hybrid Capsule Coating Services and Coating Equipment
• Pioneered the application of coating for IR halogen • Dominant world share • Two industry leading technology platforms (PICVD and MicroDyn)
C ti d d t i ti t h l• Continued advancements in coating technology • Coating services: Germany, expanding to Asia • Coating equipment: California
Hybrid Capsules and Capsule Equipment
• Superior method of filament alignment • Utilizes pre coated formed bodies • Utilizes pre-coated formed bodies • Single-ended and double-ended processes • Achieves state-of-the-art performance
3
The Technology
4
Hybrid Halogen: The Technology
• Precision filament Recrystalized for rigidity
• Optimized capsule Smaller leg diameter = reduced end losses Halogen gas Correct geometry
Visible light transmitted
• Advanced thin-film coatings In general the better the coating the better the gain In general, the better the coating, the better the gain
ADLT thin film coatings
Infrared light Reduced end reflected,
losses absorbed by filamentfilament
5
Hybrid Halogen: The Technology
Effi
cacy
(llum
ens
perw
att)
.
Efficacy Advances vs. Time 50
45
40
35
30
25
2020
15
10
5
0 1870 1890 1910 1930 1950 1970 1990 2010
Improved IR Filter
Improved IR Filter, Capsule
IR Filter
Drawn Wire Gas, Fill Coiled Coils
Halogen
GEM Carbon
Tungsten
ADLT influence
6
Hybrid Halogen: The Technology
Effi
ccacy
(lpw
) 10% Gas & End Losses
8%8% Visible Light
Hybrid Halogen Theoretical Limit for IR Recapture
Incandescent Typical Hybrid ADLT HybridHalogen Technology
Fraction of Recaptured Energy
7
Hybrid Halogen: The Technology
Benefits
Familiar Incandescent Light Quality• 100 CRI 100 CRI • Dimmable, motion sensor compatibility • Same or smaller lamp configurations (e.g. PAR20 vs. PAR38) • Instant light • > 90% end of life performance
Associated as a safe product• No mercury• R HS li RoHS compliantt
Great Directional Light Source• P i tPoint source opti tics providing excell llent MBCP / Watt ttidi t MBCP / W • Reduced heat
Energy Efficient. Yes, Energy Efficient • Current potential for >50% energy savings
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Hybrid Halogen PAR
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Hybrid Halogen PAR: Improving Efficacy
DOE Fi DOE Final R l Rulle: PAR30 & 38 IRL Effi PAR30 & 38 IRL Efficacy RRequiirement 2012t 2012
26
25
24 24
23
22
21
20 20
19
18
17
16
15
14
13
12
11
10
2020 30 40 50 6060 70 80 90 100100 110 120 130
PAR 30/38 Efficacy Requirement 2012
1350 lumens
30 40 50 70 80 90 110 120 130 Watts
Standard halogen
Hybrid halogen (Commercial): Capsule efficacy ~ 24 lpw at 70W. Aluminum reflector coating.
Hybrid halogen (Current Potential): Capsule efficacy ~27.6 lpw. Silver reflector coating.
Min
Effi
cacy
(LPP
W)
10
Hybrid Halogen PAR Has Higher Directional Lumens (CBCP)
40
PAR38-Class Efficacy (lpw)
50
60
w)
Lumens
10
20
30
40
Effic
acy
(lpw
0
10
LED CFL Halogen Hybrid Halogen*
PAR38-Class 'Directional Lumens' (Lux)
1800 2000
PAR38-Class 'Directional Efficiency' (Lux/W)
40 45
Wat
t)
600 800
1000 1200 1400 1600
Lux
15 20 25 30 35
Effic
acy
(Lux
/ W
0 200 400 600
LED CFL Halogen Hybrid Halogen*
0 5
10 15
LED CFL Halogen Hybrid Halogen*
Dire
ctio
nal
CBCP
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Halogen Halogen
* ADLT prototype capsule (2,500+ hour life): Performance in EcoWhite Silver coated reflector (30-degree flood) Directional lumen comparisons based on 30-degree flood
Hybrid Halogen MR16
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Hybrid Halogen MR16
Improving Hybrid Halogen efficacy in medium to highlumen applications
1,200 -
1,000 -Hybrid Halogen MR16
800 -800 • Current: 37W Hybrid replaces 50W standard (800 lumens) • 2012: 30W Hybrid replaces 50W standard (800 lumens) 700 -• Market Focus: Medium to high lumens
Beam control600600 - Dimmability
Color quality
500 -
400 -
LED MR16300 -
• Will increase in lumen output 200 -• Thermal limitations • Light density limitations (in small MR16 configuration)
100 -
Lum
ens
* LED performance based on 2010 DOE CALiPER and Lighting Facts and 3,000K CCT 13
Hybrid Halogen A-Line
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EISA2007 A Li Mi i Effi R i t b W tt
Hybrid Halogen A-Line
EISA2007 A-Line Minimum Efficacy Requirement by Watts
50.0
45.0
37 less watts No lumen sacrifice
1600 l
22 less watts No lumen sacrifice
1600 lumens
1600 lumens
1490 lumens 1050 lumens
Phase 2: 2020 minimum
Phase 1: 2012-2014
40.0
35.0
30.0
25.0
20 0 20.0
Min
Effi
cacy
(LPP
W)
15.0
10.0
5.0
0.0
772
770
668
666
664
662
660
558
556
554
552
550
448
446
444
442
440
338
336
334
332
330
228
226
224
222
220
Watts
Standard halogen
Hybrid halogen (2011): 50W = 100WHybrid halogen (2011): 50W 100W
Hybrid halogen (By 2020): 35W = 100W
15
Hybrid Halogen A-Line: High LpW with Long Life Demonstrated 59W Efficacy vs. Lamp Temperature (CCT)
45
59W filament 40
30
35
40
Linear (59W filament)
20
25
LPW
5
10
15
0
5
2750 2800 2850 2900 2950 3000 3050
CCT
Current Capsule Prototype (59W) L CCT 2900Lamp CCT: 2900 Life = ~3,000 hours Capsule Efficacy = 31.5 lpw
16
Hybrid Halogen A-Line: 50W Replacement for 100W
Scheduled for 2011 Production
50W Efficacy vs. Lamp Temperature (CCT)
40
Scheduled for 2011 Production
30
35
20
25
LPW
10
15
L
50W
Linear (50W) 0
5
Linear (50W)
2750 2800 2850 2900 2950 3000 3050
CCT
At 3 000 lamp CCT
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At 3,000 lamp CCT Life = 1,000+ hours Capsule Efficacy > 33 lpw Supports A-Line 50W = 1600 lumens
Commercialization
18
Hybrid Halogen Commercialization
ADLT: ‘Hybrid Halogen inside’
ADLT is supporting brand partners:
1. Advancing Hybrid Halogen technology • IR coatinggs • Coating and capsule interface • Capsule design • Manufacturing processes (faster, higher throughput, cheaper)
2. Building capacity • IR coating • Capsule
19
Hybrid Halogen Commercialization
Key: Hybrid Halogen capsule capacity
Capacity
Hybrid Coatings Hybrid Capsules • Coatingg services • DE for A-line, PAR, BR • Coating equipment • SE for MR16 • Pre-coated bodies
PICVD Coating MicroDyn Coating Capsule Manufacturing
20
Hybrid Halogen Commercialization
Coating Capacity
• Germany: Expanding capacity, facilities • India: Facilities in place
First coating operations 2011 • China: Coating operations 2012 PICVD coatingg - Germanyy
Capsule Capacity
• Turnkey manufacturing equipment • Key materials
Coating bays – India operations
+ 21
Hybrid Halogen
“The Peoples Choice” – The only transparent replacement for the incandescent lamp •• Energy EfficientEnergy Efficient • Dimmable • No Mercury
•• High Quality LightHigh Quality Light
• Instant On
ADLT is drivingg the ppace of Hyybrid innovation • Performance • Cost • Availabilityy
Hybrid Halogen is one leg of the energy efficient offering to the consumer channel • Hybrid Halogen • CFL • LED
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