Transcript
Hindustan Dorr-Oliver Limited
Introduction
COMPANY HISTORY
Ever since its creation in 20th century by two entrepreneurs Dr. J.V. Dorr and Dr. E.L.
Oliver who were both working in the gold fields of N. Dakota and California respectively
developed equipment solutions for the mining industry got together to form Dorr-Oliver,
a name synonymous with thickeners and filters.
Dorr-Oliver Inc. entered the Indian market through sale of their rake classifiers Kolar
Gold company in 1942. After becoming a public limited company in India, HDO is with
IVRCL Limited since 2005. Here after the success story started from a reputed
equipment manufacturer to a successful EPC company. Today HDO is one of the most
preferred EPC company in the field of Water & Wastewater Management, Mineral
Beneficiation, Chemical & Fertilizers and Pulp & Paper industries.
Part of IVRCL family since 2005…
Hindustan Dorr Oliver Ltd. became a part of Hyderabad based IVRCL Limited, a USD 1.5 billion company with strong presence in Indian infrastructure industry and focused on:
• Total Water Management to include water pumping, conveyance, treatment and distribution.
• National Highways, Roads & Buildings
• Hydro-electric Power Projects & Power Distribution
• Desalination Projects
• Several Govt. Projects on BOOT basis
EPC
MANUFACTURINGDESIGN
ENGINEERING
MAIN BUSINESS VERTICLES
Single source solution to many industries, Hindustan Dorr Oliver is a unique company.With its appx.1500 strong professional workforce, the company is foraying into new Achievements with each passing years. Its major business verticals are;
1. Design & Engineering 2. EPC 3. Manufacturing
CONCEPT TO COMMISSIONING….!
DESIGN & ENGINEERING
Design Engineering Services under HDO Technologies is a multi discipline, multi location engineering organization with expertise in a number of critical industrial sectors like minerals, water, chemicals, Petrochemicals, fertilizers, oil & gas . HDO provides various Engineering services to Global clients such as Tetratek- Canada(EPCM company), Alaqua- USA, etc.
Current Engineering strength: 350Current Engineering Office Locations:
• P & ID preparation • Plant Layout• Sizing of major Equipments• Piping• Electrical• Instrumentation & Control• Civil & structural
foundations
• Bentley Autoplant• Solid Works• Staad Pro• PV Elite• Microprotol• Autocad Mechanical 2009• Autocad Inventor 2009• HTRI• CAESAR II
Basic and Detailed Engineering Softwares used
•Brown Stock Washing•Bleach Washing•Continuous Digestors•Recausticizing Plant•Raw Material Cleaning•Pulp Mill ETP
•Phosphatic Fertilizer Plants
•Phosphoric acid Plants•Sulphuric Acid Plant
•Effluent Treatment•Sewage Treatment•Raw Water Treatment•Desalination•Reverse Osmosis•Zero –Liquid Discharge
•Alumina Refineries & Smelting
•Uranium Processing Plants
•Copper Refineries• Iron Ore Beneficiation & Pelletisation Plants
•Sand Washing Plants•Material Handling Minerals &
Metals
Water Manageme
nt
Pulp & PaperChemical & Fertilizer
EPC
EPC BUSINESS SEGMENT …SERVICE TO THE PROCESS INDUSTRIES
With a strong presence in the market in almost all major segments of process industry HDOL is sustaining in today’s competitive market with its robust technological supportand Project Management to remain a leader in its business. We offer single source foreverything it requires to design, build, commission & operate world class process plants.
Minerals & Metals
40% of HDO’s revenue is generated from mineralBusiness segment only.HDO has the complete range of EPC capabilities forany kind of Ore processing (ferrous and non-ferrous) plants with expertise
In following processes :
• Uranium Ore Processing• Alumina Refinery & Smelting• Iron ore Beneficiation & Pelletisation• Copper Refinery• Chrome Ore Beneficiation• Sand Washing and Gradation
Long leader in Mineral & Metals field in the country.
With leader in Mineral & Metals field in the country.
Water & Wastewater Management
HDO is one of the oldest & major players in this industry
This is the fastest growing segment in HDOCapabilities
• Raw Water & Drinking water treatment plants
• Industrial Process water treatment plants
• Recycle technologies such as Reverse Osmosis
• Domestic Sewage treatment plants
• Industrial Effluent plants for all industries
• Desalination plants
• Zero Liquid Discharge
• Common Effluent Treatment Plant
• Demineralisation Plant
• Condensate Polishing Plant
• Operation & Maintenance
• Equipments.
Pulp and Paper
HDO has worked with nearly every pulp mill in the country
• 90% of the equipment supplied is HDO proprietary equipment
manufactured in-house.
• HDO is one stop shop for pulp production and can deliver
Complete pulp mill from raw material to bleached pulp
Capabilities
• Raw material wet cleaning plant
• Continuous digesters
• Brown-stock washers
• Oxygen delignification system
• Bleach washers
• Recausticizing plant
• Pulp mill effluent treatment plants
Fertilizers and Chemicals
More than 75% of the plants in India were set up by HDO
• HDO introduced Pipe Reactor Technology in India with Grand Paroisse, France as technology partner.
Capabilities
• Complete EPC execution of DAP Plants
• Rotary Equipments viz. Granulator, Dryer, Cooler
• Scrubbers & Cyclones
• Over size Pulverizer
Technology Partners….
• Outotec, Germany – Settler & Washer Package for Alumina Refinery
• Alfa Laval – Evaporation Plants in Alumina Refinery
• Bateman, South Africa – Alkai Leach Process for Uranium Ore Processing
Iron Ore Beneficiation.• Fives Solios , France –
Fume Treatment Technology for Alumina Smelter
• MCC , China -Iron Ore Beneficiation/ Pelletisation
Mineral Beneficiation
• GE Infra, Canada – for MBR technology
• Aquatech, USA – for RO and Ultra-filtration technologies
• SFC, Austria – for SBR• Dewa, Finland – for
non-metallic API mechanism and GBT
Water and Wastewater
• GLV Inc., USA – for pulp mill projects with capacity greater than 250 TPD
• Dewa, Finland – for sludge belt press filters
Pulp and Paper
• Incro S.A., Spain – for Pipe reactor technology
• Prayon Technologies, Belgium – for Phosphoric acid
• Kemira Indus – Inorganic Coagulant
• Kemira Finland – Formic Acid Plant
Fertilizers & Chemicals
• TPE , Russia- forCoke oven PlantSintering PlantBy Product PlantBlast Furnace
Steel Plant Technology
HDO continues to acquire world class technology through global strategic tie-ups and acquisitions to remain a leader.
Minerals Projects
Vedanta Aluminium LimitedGreenfield Alumina Refinery, Lanjigarh (Sep 2008)
• EPC for 3 packages for its 1.4 MTPA refinery at Lanjigarh, Orissa– Settler-Washer package– 10 TPH Milk of Lime package– Hydrate Seed Thickener package
• Designed and delivered a robust system that handled ore from various sources from world over and not just the local ore for which it was initially designed and tested
Vedanta Aluminium LimitedAlumina Refinery Expansion, Lanjigarh (Ongoing)
• For this expansion from 1.5 to 5 MTPA , HDO was awarded EPC for:– 3 MTPA Settler-Washer package – 30 TPH Milk of Lime package– 3 x 300 TPH Evaporation package
• HDO received Letter of Appreciation from Vedanta for HDOs progress of work, quality
Minerals Projects
Uranium Corporation of India LimitedUranium Ore processing Plant, Tummalapalle (Ongoing)
• EPC for 900,000 TPA ore processing plant at Tummalapalle in Andhra Pradesh• Tied up with 5 technology players – Bateman, Alfa Laval, GEA Messo, Delkor
and Praxair to provide the most suitable and cost effective solution• First time alkaline leaching method for leaching Uranium ore adopted in Asia• This is HDO’s biggest EPC project to date
Vedanta Aluminium LimitedFume Treatment Plant, Jharsuguda (Jul 2009)
• EPC for VAL’s Greenfield Aluminium Smelter of capacity 500,000 TPY at Jharsuguda, Orissa
– 6 Fume Treatment Plants– In-plant Air & Water Piping System including 57 kms of piping
• This was HDO’s first Fume Treatment Plant project.• Received repeat order for Air & Water piping for 100 kms of piping
Few EPC accolades for HDOAfter the acquisition by IVRCL , Hindustan Dorr Oliver is travelling through achievement.
We continued to move ahead on growth path by securing Global orders from M/s. Konkola Copper Mines, Zambia for Copper Refinery Project.
Order Value : USD 85 Million
We have made a break through in Nuclear Sector by bagging few orders from NPCIL.Order Value : INR 120 Crs
We have secured the prestigious order from NMDC for complete Iron ore processing plant at Donimalai under stiff competition. The First in the country for its Low grade / Slime ore beneficiation Process.
Order Value : INR 130 Crs.
We continue to be committed to be amongst the most cost effective engineering EPC companies by meeting customer requirement.
Water Projects
CIDCO25 MLD Sewage Treatment Plant, Khargar (Oct 2008)
• For the first time HDO utilized advanced Cyclic Activated Sludge process / Sequential Batch Reactor (SBR) for biological treatment of the sewage.
• HDO awarded O&M for 5 years for this plant• HDO awarded another order for a 70 MLD STP using the same SBR technology
Hindustan Petroleum Corporation Limited 8 MLD Integrated ETP, Mumbai (Aug 2009)
• EPC for India’s Integrated ETP utilizing the latest SBR, MBR and RO technologies
• First VOC system for refinery ETP in India• First time non-metallic API separator used in any ETP in India• HDO tied up with 4 technology players - SFC Austria, GE Zenon Canada,
Aquatech USA, Dewa Finland to provide the most suitable and cost effective solution
Water Projects
Bharat Oman Refineries Limited 9 MLD Effluent Treatment Plant, Bina (Dec 2008)
• Zero liquid effluent discharge project• First ETP in India that includes SBR, MBR and VOC• HDO awarded 1 year operation and maintenance • Plant was successfully completed and is awaiting
commissioning.
Recipient of Frost & Sullivan - 2009 Business Development Strategy Leadership Award in Indian Water & Waste Water Treatment Industry
Water Projects
IOCL – 30 MLD RO based Wastewater Treatment Plant, Haldia (Jun 2009 )
Chennai Metropolitain - 300 MLD Water Treatment Plant (Aug 1995)
CPCL - 9.6 MLD RO Plant, Manali in Tamil Nadu (Apr 1994)
HMEL - Complete water Management (130 MLD RWTP, 12 MLD ETP, 21 MLD
DM-RO, Bhatinda (Ongoing)
Pulp and Paper Projects
GAP INSAAT, Çalik Holding 100 TPD Bleached Pulp Mill, Turkmenistan (Aug 2005)
• HDO s second EPC project in pulp and paper outside India; first was in Nepal• HDO overcame language barriers and successfully commissioned the project
on-time and delivered guaranteed performance• All the equipment supplied by HDO had to undergo rigorous testing in order to
withstand the extreme climatic conditions (from +45 to -15 degree C) at Yaslik.
Yash Papers Limited 158 TPD Unbleached Pulp Mill, Faizabad (May 2008)
• 158 TPD Pulp mill– Continuous digester system– Brown stock washing system– Complete Bleaching & Washing system– 35 TPD of NaOH Recausticizing plant
• 70 TPD Bleached Pulp Street• 12 MLD Effluent Treatment Plant
Fertilizers and Chemicals Projects
Rashtriya Chemicals & Fertilizers ANP Granulation Plant, Trombay (Nov 2009)
• RCF was using prilling tower to manufacture ANP. But due to the hazardous nature of this process, replacing prilling tower with a granulation plant
• Once complete, this will be the first ANP granulation plant in India• Technology partner: Incrow, Spain
Coromandel Fertilizers Limited Horizontal belt Filter System, Vizag(Nov 2009)
E.I.D. Parry (India) Limited 150 MTPD Phosphoric Acid pantChennai (Dec 1996)
Indian Farmers Fertilizer Co-op. Limited 2 trains of NPK/DAP plant, Kandla (Aug 1999)
HDO IN NUCLEAR INDUSTRY
• ONGOING PROJECTS WITH NPCIL– HEAVY WATER UPGRADING PLANT & WASTE
MANAGEMENT PLANT – (EPC)– HEAVY WATER HEAT EXCHANGERS (FABRICATION)– EMERGENCY CONDENSOR INCLUDING DESIGN
(FABRICATION)– HEAVY WATER STORAGE TANKS (FABRICATION)
• APART FROM ABOVE HDO IS ALSO PARTICIPATING IN LARGE SIZE OPPORTUNITIES – BALANCE OF TURBINE– AC & VENTILATION PACKAGE– FIELD INSTRUMENTATION PACKAGE– DM RO WATER PACKAGE
MANUFACTURING FACILITY
Very few EPC companies are having this in-house facility.
HDOL is proud of having State-of-Art Manufacturing facilities in India & UK
- HDO Works ,Ahmedabad (India)- Davy Markham Works, Sheffield (UK)
HDO Works - Ahmedabad Davy Markham Works - Sheffield
Manufacturing Facility
Plot Area 40,906 sq m; Covered area 15,125 sq m
• Heat Exchangers
• PVs / Tanks/ Spheres
• Reactors & Evaporators
• Columns and Storage Tanks
• Desalter
• Indirect Fired Heaters
• Pressure parts for boilers
• Material handling equipment
Special Equipment Product Range:
Manufacturing Facility
• Filters– Horizontal Pan Filters– Kelly Filters – Red Mud Component Filters – Pre-coat Drum Filters – Rotary vacuum Drum Filters
• Classifiers– Screw Classifiers– Rake Classifiers
• Reactors & Evaporators
• Clarifiers• Clarifloculators • Brown Stock Washers • Bleach Washers• Digester System for Pulp and Paper
Plants• Dryers and Coolers• Granulator & Pulverizer for NPK / DAP
Fertilizer plants
Proprietary Equipment Product Range:
Pressure Vessels & Heat Exchangers
PRESSURE VESSELS / COLUMNS:
Diameter : 7100mm
Height/Length : 36000mm
Thickness : 92mm
Weight : 150MT
HEAT EXCHANGERS:
Tube sheet Thickness : 240mm
Tube OD x Length : 38.1mm x 12000 mm
Weight : 50 MT
Maximum Actual Dimensions Performed
Material Handled
Manufacturing Facility• 5 parallel bays 60 x 300 ft• 2 new bays with under-the-hook
height 10.5 m• Having crane facility of
50 + 50 and 20 + 20 MT• Total area under crane: 15, 125 sq m
• Separate bay, 50 x 394 ft• With shot blasting and painting
facility
State-of-Art Equipment
CNC Plasma Cutting machinePlate thickness 20 to 350 mm capability
Submerged Arc welding machine
CNC Tube sheet drilling machineThrough Drilling demonstrated for 860 mm test piece
Tube Expansion machine
Plate sheering machine
Certifications and Approvals
• ISO 9001:2000/ISO 14001:2004/ OHSAS 18001:2007 Certification
• “U” Stamp Certification
• “U2” Stamp Certification
• “R” Stamp Certification
• “S” Stamp Certification
• National Board Certificate
• IBR Certification
• Explosives Department certification
• EIL Registered
• UDHE India Certification
• PDIL Certification
• GNFC Certification
• ONGC Certification
• TDC Certification
Some Export orders from…
• Alaqua Inc., USA
• G.E. Infrastructure
• Best Wide, Malaysia
• Pan African Paper Mills, Kenya
• Ethiopia Sugar, Ethiopia
• HumBoldt Wedag, Germany
• TCI Sanmar, Egypt
• L & T, Kenya
• Sky Moon, Singapore
• Yaslik Projects, Turkey
• Enmass Projects, Turkey
• Chemenol Project, Saudi Arabia
• Aquatech Asia Ltd., Madagascar
Rotary Drum Filters Disc Filters
Press Drum Belt Filters Screw Feeder
HDO’S PROPERITARY EQUIPMENTS Proprietary Equipments…Manufactured at Workshop
Client: L & T, MagadiEquip.: Spiral ClassifierMOC: Carbon Steel
Client: Alfa LavalEquip.: Precoat FilterMOC: Carbon Steel
Client : L & T (Cairn Energy Project)Raw Water Filter (Skid Mounted System)
Client : ACC, ChaibasaEquip: Flotation Cells
Client: Rashtriya Ispat Nigam LtdEquip.: EvaporatorDesign Pressure : 10 Kg/cm2, Design Temp: 65oC, MOC, SA 516 GR 60/70.Shell Dia: 2000mm, Length: 8500mm, Shell Thk: 16mm, Weight: 28MT
Client: BORL, BinaEquip.: HP Air ReceiverDesign Pressure : 34 Kg/cm2, Design Temp: 65oC, MOC, SA 516 GR 60/70.Shell Dia: 4500mm, Length: 17850mm, Shell Thk: 50mm, Weight: 140MT
SPECIAL EQUIPMENTS AT WORKS
Client: Hindalco, RenukootEquip.: Digester Slurry HeaterDesign Pressure : 15/75.4 Kg/cm2, Design Temp: 230/230oC, MOC, Carbon SteelShell Dia: 788mm, Length: 8554mm,Tube-sheet thk.: 190mm, Tubes: 38.1mm OD X 2.77mm Thk, Weight: 12.8MT.
Client: ONGC, UranEquip.: Propane Refrigerant CondenserDesign Pressure : 19/7.5 kg/cm2, Design Temp: 90/75oC, MOC, Carbon SteelShell Dia: 1300mm, Length: 8500mm,Tube-sheet Thk.: 70mm, Tubes: 19.05mm OD X 2.11mm Thk, Weight: 28.5MT.
CLIENT: URANIUM CORPORATION INDIA LIMITED
DRUM SLAKER
ALKALI LEACH REACTOR
Client: ALQUA INC, USAEquip.: EvaporatorDesign Pressure: 0.345/0.109 Kg/cm2, Design Temp: 121/121oC, MOC: SS 304Shell Dia: 2743.2mm, Length: 18491mm, Shell Thk: 8mm. Tube-sheet Thk.: 45mm, Tube: 38.1mm OD X 1.24mm Thk, Weight: 32MT
Davy Markham Manufacturing FacilitySheffield, UK
We design, manufacture, fabricate and machine heavy and complex engineering components and assemblies.
Main sectors we operate include:Mining Nuclear Power generation Steel
Our extensive workshops, situated in Sheffield (UK) are unique in Western Europe, in terms of capacity and capabilities for heavy fabrications and machined components. We are able to handle extremely large turnkey projects, utilising our expertise in hydraulics, controls, engineering, installation and servicing. We also have the capability of moving individual structures weighing up to 350 tonnes
Davy Markham Manufacturing FacilitySheffield, UK
• Turbines – Hydro Power
• Mechanical Handling System
• Mine Hoists
• Moving Bridges
• Press Refurbishment
• Tunnel Boring Machine components
• Test Rigs
• Nuclear Power Plant components
• Steel Mill components
Manufacturing area: 16,258 sq m
Davy Markham Industry Segments
Major Industry Segments• Bridges and tunnels• Flood control and water
management• Transportation systems• Urban development
Civil Infrastructure
• Rolling mill housings• Forging press platens• Columns for presses• Drive spindles, chocks,
cylinders
Metal Industries
• Hoists – all types & sizes• Quarrying equipment• Tunneling machinery
Mining
• Nuclear shield doors• Machined fabrications for
stator frames• Low & intermediate pressure
steam castings• Diaphragm plates• Main inlet valves• Water control systems
Power Generation
• Knife gate valves• Drum gate• Tailgate lifting equipment• Butterfly valves
Water Control
Project Manage-
mentEngineerin
g Design Fabrication Machining Shop Assembly
Site Installation
Reconditio-ning After Sales
Davy Markham Fabrication Facility
Bronx RollsCapacity : 4000 x 41 mm
Shot Blasting BoothCapacity : 5000 x 4000 x 3500 mm
Stress Relieving and Normalization
500T Flat Bed PressCapacity : 2080 x 1800 mm
Davy Markham Machining Facility
350T Plano Milling
63T Turning Machine
350T Ram Borer
12.9 m dia Vertical Borer
8.1 m dia Vertical Borer
Mining Hoists
• Geared and Direct Drive Mining Hoists in collaboration with
an approved electrical supplier, a complete hoist can be
supplied with either geared or direct drive
• Mining Hoist Control and Braking Systems
Control and braking systems can be custom designed to meet local
conditions and customer preferences. Control and braking system
options include: • Manual control• Automatic control • Inching or jogging control • Calliper brakes• Disc brakes• Regulated brake control
Nuclear Shield Doors
Customer: K-A-T Nuclear JV
Location: Box Encapsulation Plant, BNFL Sellafield, UK
Thanks!
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