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FOOD SCIENCE 1001CHOCOLATE PRODUCT PRESENTATION

LECTURER: DR. M. MOHAMMED

UNIT OPERATIONS IN PROCESSING

RAW MATERIALS

UNIT OPERATIONS IN PROCESSING

SORTING

UNIT OPERATIONS IN PROCESSING

SPLITTING

UNIT OPERATIONS IN PROCESSING

FERMENTATION

UNIT OPERATIONS IN PROCESSING

DRYING

UNIT OPERATIONS IN PROCESSING

BAGGING

UNIT OPERATIONS IN PROCESSING

WINNOWING

UNIT OPERATIONS IN PROCESSING

ROASTING

UNIT OPERATIONS IN PROCESSING

GRINDING

UNIT OPERATIONS IN PROCESSING

PROCESSING

UNIT OPERATIONS IN PROCESSING

ADDITIONS OF MILK AND SUGAR TO COCOA MASS

UNIT OPERATIONS IN PROCESSING

MIXING

UNIT OPERATIONS IN PROCESSING

REFINING

UNIT OPERATIONS IN PROCESSING

CONCHING

UNIT OPERATIONS IN PROCESSING

TEMPERING

UNIT OPERATIONS IN PROCESSING

MOULDING

UNIT OPERATIONS IN PROCESSING

PACKAGING

UNIT OPERATIONS IN PROCESSING

STORING

UNIT OPERATIONS IN PROCESSING

DISTRIBUTION

CRITICAL CONTROL POINTS FOR QUALITY CONTROL

ROASTING- Nibs are roasted at temperatures between 105-120 degrees celsius for 30-120 minutes.

CONCHING- The semi liquid mixture is mixed at about 60 degrees celsius for 96-120 hours.

STORAGE- While waiting on distribution, the chocolate is stored at 18 degrees celsius with a relative humidity of less than 75 percent.

PRESERVATION METHODS USED IN THE PROCESSING OF CADBURY DAIRY MILK CHOCOLATE

• Fermentation

• Dehydration

• Thermal processing

ADVANTAGES OF THE PRESERVATION METHODS

• Fermentation- simply technology-may improve aroma and flavor of the beans

• Dehydration-beans will have a longer shelf life-reduction in weight and volume of the cocoa beans

• Thermal processing-efficient destruction of microorganisms-may increase palatability and digestibility

DISADVANTAGES OF THE PRESERVATION METHODS

• Fermentation-strong flavor and acidity may limit consumption

• Dehydration-may incur insect and microbial damage-potential for quality losses

• Thermal processing-may require relatively high capital investment for equipment

CADBURY DAIRY MILK CHOCOLATE STORAGE

• Chocolate should be stored in a cool dry place at 65 degrees celsius and 50 percent humidity.

• Chocolate can be frozen for up to 6 months but should be wrapped tightly.

• Chocolate should be kept out of direct sunlight.

• Chocolate should not be stored near chemicals or strong odors.

CADBURY PACKAGING

The material used to package the chocolate bar is called polyethylene aluminium.

• Advantages-cost is relatively low-good barrier properties against moisture and gases

• Disadvantages-poor handling can cause tearing-if not coated with aluminium, exposure to sunlight affects the

chocolate nutrients and colour

CADBURY LABELING

• All labeling information must appear on the packaging

• Label must be clearly visible on the packaging ( Food Standards Agency UK )

• Chocolate labels must list additives, ingredients and nutrition information such as fat and protein content

ADVERTISEMENTS THROUGH THE YEARS

THE GLASS AND A HALF PHENOMENOM

• The iconic “glass and a half” measure of milk has made Cadbury one of the most recognizable brands out on the market.

• The “glass and a half” measurement being poured onto the chocolate bar was to show that the bar is made of a glass and a half of milk. The product and advert were supposed to highlight the fact that the chocolate was nutritional.

• The target audience of Cadbury chocolate , are people of all ages.

SENSORY EVALUATION AND CONSUMER ACCEPTABILITY

• Sensory evaluation of Cadbury chocolate is conducted as a means of quality control, product improvement and to ensure inter-batch consistency.

• Sensory properties drive consumer acceptability and purchasing behaviour of the product.

• In conducting sensory evaluation Cadbury utilizes the senses: sight, touch, smell and taste.

FOOD LAW REGULATIONS

• Milk chocolate-not less than 25 percent total dry cocoa solids-not less than 14 percent dry milk solids obtained by partly or

wholly dehydrated whole milk, semi skimmed or skimmed milk, cream or from partly or wholly dehydrated cream, butter or milk fat

-not less than2.5 percent dry non fat cocoa solids-not less than 3.5 percent milk fats-not less than 25 percent total fat( cocoa butter and milk fat)( Food Standards Agency UK)

CADBURY CHOCOLATE WASTE DISPOSAL

• On July 2007, Cadbury chocolate company embarked on an environmental campaign entitled “ Purple Goes Green”.

• Cadbury waste has diverted from landfill disposal to recycling and recovery by the recycling company called Greyhound.

GROUP MEMBERS

• JOSANNE AGUILAL• GABRIELLA ALPHONSO• ROSHNI SINGH• KEZIA DALRYMPLE• KERN ROCKE• RENELL NURSE• RHONDA CHARLES• GARVIN RAMSOOK• NATHALIA RUPERT• TESSA BLACKMAN

THANK YOU!

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