Flange-lok Installation Instructions Quick Installation Guide 00825-0200-4809 rev. DB.

Flange-lok Installation Instructions

Flange-lok Installation InstructionsQuick Installation Guide

00825-0200-4809 rev. DB

Drill the Hole into the Pipe Using a Drill Bit or Hole SawDrill the Hole into the Pipe Using a Drill Bit or Hole Saw

Tag with correct drill hole size attached to the Annubar

Clean the Area with a Grinder to Prepare for the Surface for Welding Clean the Area with a Grinder to Prepare for the Surface for Welding

Mounting Should be Welded So the Bolt Holes are Parallel to PipeMounting Should be Welded So the Bolt Holes are Parallel to Pipe The mounting

hardware should be gapped 1-/16th inch for welding– Use weld rod to do this

It should also be centered over the drilled hole

Tack Weld the Mounting Hardware with 4 Equal Length TacksTack Weld the Mounting Hardware with 4 Equal Length Tacks Tack weld anywhere on

the mounting hardware Then again directly across

from the first tack weld Then on the other 2 sides

2

1

3

Check to See that the Mounting Hardware is Level and SquareCheck to See that the Mounting Hardware is Level and Square If it’s not, use a

rubber mallet to lightly adjust the hardware and recheck

Verify that the ODF Dimension Matches What is Listed in the QIG Verify that the ODF Dimension Matches What is Listed in the QIG The ODF is the dimension from outside pipe diameter to face of flange

Complete a Continuous Weld Around the Perimeter of the UnitComplete a Continuous Weld Around the Perimeter of the Unit

Using a Gasket, Install the Flange on the Mounting HardwareUsing a Gasket, Install the Flange on the Mounting Hardware

Tighten the Studs in Nuts in a Cross Pattern Until Appropriately TorquedTighten the Studs in Nuts in a Cross Pattern Until Appropriately Torqued

Insert Studs into the Flange-lok BodyInsert Studs into the Flange-lok Body

Mark the End of the Sensor With a Felt Tip Marker Mark the End of the Sensor With a Felt Tip Marker Do not mark if order with special cleaning (Option Code P2, PA)

Insert the Flowmeter Until the Tip Contacts the Opposite Side Pipe WallInsert the Flowmeter Until the Tip Contacts the Opposite Side Pipe WallRotate Annubar back and forth.

Remove the Flowmeter and Verify the Sensor Tip Made ContactRemove the Flowmeter and Verify the Sensor Tip Made ContactSome of the marker should have been rubbed off.

Align the Flow Arrow and Insert the AnnubarAlign the Flow Arrow and Insert the Annubar

Insert a Packing Ring Underneath the Compression Plate and the FollowerInsert a Packing Ring Underneath the Compression Plate and the FollowerThe split in the packing ring should face one of the three studs. Use the Compression Plate and Follower to compress the packing into the Pak-lok Body.

Packing Goes Below the Compression Plate and FollowerPacking Goes Below the Compression Plate and Follower

NO!

YES!

NO!

Compression PlateFollower

Weld Ring

Packing

The Next 2 Packing Rings should be Inserted so the Split is 120 ۫ ApartThe Next 2 Packing Rings should be Inserted so the Split is 120 ۫ Apart

The split in each packing ring should face a different stud which are 120 degrees apart

Insert the Second Packing Ring with the Split Facing a Different StudInsert the Second Packing Ring with the Split Facing a Different StudCompress it with the Follower and Compression Plate

Insert the Third Packing Ring with the Split Facing a Different StudInsert the Third Packing Ring with the Split Facing a Different StudCompress it with the Follower and Compression Plate

Place the Split Ring Washers on the StudsPlace the Split Ring Washers on the Studs

Thread the Nuts onto the StudsThread the Nuts onto the Studs

Tighten Each Nut ½ Turn in SuccessionTighten Each Nut ½ Turn in Succession

Tightened the Nuts Until the Split-Ring Washers are FlattenedTightened the Nuts Until the Split-Ring Washers are Flattened

The Split-Ring washers are specially designed to be flat at the appropriate Torque level for the Annubar