Firestone PondGard™ Regional Seminar 2 012. Topics Firestone Lining History Firestone Lining Applications Product Information Installation Membrane.
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Firestone PondGard™ Regional Seminar 2012
Topics
Firestone Lining History Firestone Lining Applications Product Information Installation Membrane Installation Details Codes and Approvals Technical Support Marketing Communication Support
Bridgestone Corporation
Headquarters
Tokyo, Japan
BSJBridgestone Japan
Asia Tire, Golf, Bicycles & Diversified
Businesses
Tokyo, Japan
BSEUBridgestone Europe
Europe Tire Business
Brussels, Belgium
BSAMBridgestone Americas
Americas Tire, Global Building Products, Air Springs Businesses
Nashville, TN
FirestoneBuilding Products
Bridgestone Americas Tire Operations
Bridgestone Retail Operations
Firestone Industrial Products
Bridgestone Corporation
•Firestone Tire & Rubber founded in 1900.• Bridgestone Tyre founded in 1931.• Bridgestone purchased Firestone in 1988.• World’s largest tire and rubber company• Manufacturing operations in 25+ countries• Annual Revenues of almost $30 billion
Firestone Building Products Europe
Eastern Europe Technical Center Bratislava
EETC Training Center
Firestone Lining Systems
Firestone Lining History
Firestone Lining History
1973: First Firestone lining project (Indy Rubber), Murcia-Spain
Firestone Lining History
Firestone Lining History
1989: First FBP Europe lining project
Irrigation canal, Sicily
Firestone Lining History
1990: First decorative ponds, England
Firestone Lining History
Today: over 120 million sqm Firestone EPDM Lining installed worldwide
Firestone Lining Systems
Firestone Lining Applications
Firestone Lining Market Segments
76%
18%
6%
Decorative Ponds
Agricultural Ponds
Industrial Ponds
Firestone EPDM Lining Membranes
Firestone PondGard: 1 mm
Firestone EPDM Geomembrane: 1.1 mm & 1.5 mm
Firestone PondGard Applications
Decorative garden ponds (residential)
Firestone PondGard Applications
Decorative lakes (commercial)
Firestone PondGard Applications
Natural swimming pond: residential & commercial
Firestone PondGard Applications
Leisure park ponds
Firestone PondGard Applications
Small Sized Golf Course Ponds
Firestone EPDM GEO Applications
Irrigation ponds
Firestone EPDM GEO Applications
Irrigation canals
Firestone EPDM GEO Applications
Snow reservoirs
Firestone EPDM GEO Applications
Landfill covers
Dung Pits
Firestone EPDM GEO Applications
Firestone EPDM GEO Applications
Fire reservoirs
Firestone EPDM GEO Applications
Large sized golf course ponds
Firestone Lining Systems
Product Information
– Firestone PondGard & Firestone EPDM Geomembrane Liner
– Firestone Accessories
EPDM Applications
Automotive: 37% Plastics modification:16% Construction: 15% Technical articles: 13% Wire and cable: 9% Oil Modification: 6% Tires: 4%
braking system
sealants
floor membrane
others
radiator hoses
Automotive
bitumen modifier
floor covering
window sealantroofing membrane
pipe sealant
sport granulateothers
Construction
Product group
Plastomers (PVC, PIB, ECB, CPE, …)
– Membrane that repeatedly softens when heated and hardens when cooled. Polymer chains slide past each other when heated.
– Seams may be heat welded. – PVC is inherently rigid and requires another
component, a plasticizer, to make it flexible. Majority of PVC membranes use external plastification. Plasticizer increases the distance between the polymer chains reducing the intra-molecular forces
– A PVC or PVC blend is only as good as the plasticizer that is used. PVC can spend its life trying to revert to its original rigid state.
Product group
Elastomers (EPDM, Butyl, Hypalon, …)
– Membrane that permanently hardens (vulcanizes or cures) when subjected to heat (> 180°C).
– Seams can not be heat welded once cured. Membrane assembly with adhesive or tape.
– Polymer chains can not be moved into a different position, membrane has a memory.
EPDM Membrane Chemical Make-up
EPDM Polymer- Ozone- Weathering and Aging
Carbon Black- UV resistance- Tensile strength
Clay- Dimensional stability- Fire properties
Curing Agents- Elasticity - Heat, aging resistance
Process Oils- Flexibility
EPDMMembrane
Production
Uncured panels of15.25m x 3.05m
Feed Bank
Feed BankMembrane is 2 plies laminatedtogether to form one
Production: calender
15.25 m
3.05 m
Production: assembly
Factory seams created with pressure and heat applied to uncured panels
40 panels each of 3,05 m x 15,25 m are used to produce 1 Master Roll of 122 m x 15,25 m
122 m
15.25 m
122 m
Dusting agent
Production: Dusting
Firestone PondGard CE
Membrane Thickness: 1 mm
Panel Widths (m): On long and/or short cores:2,44 - 3,05 - 3,66 - 4,27 - 4,88 - 5,49 - 6,10 - 6,71 - 7,32 - 7,62 - 7,92 - 8,53 - 9,15 - 10,97 - 12,20 - 15,25
Panel Lengths (m): 30,50 - 45,75 - 61,00
Packaging: reinforced poly printed with logo
Membrane marking: PNDG
CE marking: on roll tag
Part numbers: W56PB…..
PNDG
Common Product Advantages
Superior physical properties
Superior ageing properties
High flexibility at low temperatures
Dimensional stability
Light weight
Ease of installation without special tools
Root resistant based on CEN/TS 14416 test method (eq DIN 4062)ATTENTION: For bamboo, reed and other plants with rhizome formation installation of a root barrier is required!
Environmentally friendly
Product Info: Accessories
Firestone QuickSeam Tape System Firestone QuickSeam FormFlash EPDM Firestone QuickSeam SA Flashing Firestone Adhesive, Sealants and Cleaners
Firestone QuickSeam Tape System
Components:
– Firestone QuickPrime Plus– Firestone QuickScrubber– Firestone QuickSeam Splice Tape
QuickPrime Plus
Primer with high solid content Excellent adhesive capabilities High green strength Reduced VOC emission Quick flash-off Cold weather application Packaging
– 3 US Gallon Pail (11,36l) – W563587044– 1 US Gallon pail (3,78l) – W563587041– ¼ US Gallon pail (0,95l) – W56RAC1695
Firestone QuickScrubber
Pad and handle to apply Primer Cleans and abrades the EPDM membrane Consistent application and cleaning Reduces exposure to solvents Packaging:
– W563582056:QuickScrubber Handles, 40 pc/carton
– W563582045: QuickScrubber Pads, 100 pc/carton
– W563582045: QuickScrubber Kits, 30 pads & 4 handles/carton
Firestone QuickSeam Splice Tape (W56RAC1698)
Constant thickness and width No VOC emission Width: 76 mm (3“) Length: 7.62 m (25’) and 30.50 m (100’)
Firestone QuickSeam Splice Tape
Firestone QS Splice Tape: Benefits
Strong seams & consistent laps Quick, simple and economical Low sensitivity to humidity Proven technology, millions of lm installed Environment friendly
Firestone QuickSeam FormFlash EPDM(W56RAC1650 – W56RAC1653)
Uncured EPDM Adapts to any shape Cures on site Widths: 23 cm (9“) & 30 cm (12“) Length: 15,25 cm (50’)
Firestone QuickSeam SA Flashing (W56RAC1620)
450mm wide, cured 1.5 mm thick EPDM flashing utilizing QuickSeam Tape across it’s entire width as an adhesive
Cured EPDM: better resistance to wear and tear Primer sticks to concrete, wood, steel, plastic Multi-purpose:
–Curbs–Repairs–Base pipe flashing
Polyester release liner
450mm QuickSeam Tape adhesive
Firestone Adhesives, Sealants & Cleaners
Firestone Bonding Adhesive BA-2004 (W563587052)
– 19 liter/pail (5 US Gallon)
– Coverage rate: 1.5 sqm/liter
Firestone Bonding Adhesive E (W563587051E)– 10 liter/pail – Coverage rate: 2 sqm/liter
Firestone Clear Splice Wash (W563587066) Firestone WaterBlock Sealant (W563587071) Firestone Lap Sealant (W56358703E)
Firestone Lining Systems
Installation EPDM liner
General Soil Conditions
Compaction, Grading, Slope stability
Gas & Water Drainage System
Geotextile Installation
Handling EPDM Liner Rolls
Handling EPDM Liner Rolls
GOOD
WRONG!
Handling EPDM Liner Rolls
Handling EPDM Liner Rolls
Handling EPDM Liner Rolls
Anchoring EPDM Liner
Top and Toe of Slope Anchors
Intermediate Anchor
Anchoring EPDM Liner
Anchoring PondGard liner: Ecolat & Ecopic
Ideal for level finishing of pond perimeter
PondGard liner at pond perimeter almost invisible
Made of recycled plastics (ecological)
Developed by Distripond (see www.distripond.com)
Ecolat: available in rolls of 25 lm (for curved ponds) or in straight lenghts of 2 lm (for formal ponds)
Ecopic: 4 cm x 4 cm, available in 45 cm, 75 cm and 95 cm lengths
Firestone Lining Systems
Installation Details
Installation Details
Seaming
Inside Corner
Outside Corner
Pipe Flashing
Adhesion to Concrete
Termination Bar
Seaming
Step 2
Step 3 Step 4
Step 1
Seaming
Step 5 Step 6
Completed Seam
Seaming
Special Considerations
T-junction
Inside Corner – Folded Corner
Inside Corner – 2 pcs. QS FormFlash
Outside Corner – 1 pc. QS FormFlash
Pipe Flashing
Typical Pipe Penetration
Pipe Flashing
Pipe Flashing
Adhesion to Concrete
Adhesion to Concrete
Adhesion to Concrete
Adhesion to Concrete
Firestone Lining Systems
Product Certification
Product Certification
ISO 9001 (Quality Management System)
ISO 14001 (Environmental Management System)
CE Marking
WRc-NSF Certification
ISO Certification
CE MarkingCE Marking
CE Logo with certification number is printed on the Firestone CE Logo with certification number is printed on the Firestone PondGard roll labelPondGard roll label
WRc-NSF CertificationWRc-NSF Certification
• Firestone PondGard CE is non toxic to aquatic life and Firestone PondGard CE is non toxic to aquatic life and is is safe for use in decorative ponds, down to the safe for use in decorative ponds, down to the smallest smallest practicable garden pond.practicable garden pond.
Firestone Lining Products
Technical Support
Technical Support
Training
Field Support
Calculation Tool
Training
Theoretical background Hands-on: seams, corners, penetrations Both at FBP Training Center in Brussels as
well as at regional locations
Field Support
For large sized projects, field support offered by Firestone or local Distributor
Thank You!
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