Filename/###, #1 assured communications™ 28-Aug-15 What does an IE Do? An Industrial Engineer can study various fields which include: –Quality –Manufacturing.
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Filename/###, #1 Apr 19, 2023
assured communications™
What does an IE Do?
• An Industrial Engineer can study various fields which include:– Quality– Manufacturing– Supply Chain Management– Ergonomics– Production and Distribution
Filename/###, #2 Apr 19, 2023
assured communications™
My Life as an IE at Harris
Manufacturing Engineer
Patricia
UF Graduate 2003
Carlos
UF Graduate 2000 (he’s OLD)
Quality Engineer
Sandra
UF Graduate 2004
Let’s Follow the lives of Mfg and Quality Engineers
Filename/###, #3 Apr 19, 2023
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Manufacturing Engineer
• Involved in design reviews to ensure manufacturability of the product
• Determines methods for building product and creates documentation and work instructions for building hardware
• In charge of maintaining schedule requirements and meeting shipping dates
Filename/###, #4 Apr 19, 2023
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Simulation at Harris
• As IE’s one of the courses you take is a Simulation course, typically Arena
• Arena is playing in an important role in proposal and high volume manufacturing line
• Great for presentations – helps visually demonstrate potential bottleneck
• Information can be transferred to Excel, which makes it user friendly for anyone!
Filename/###, #5 Apr 19, 2023
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Arena Simulation
Wi rebonder B
Pul l Tester
GPD D i spenser A
GPD D i spenser B
Wi rebonder A
Pal om ar
Rew ork
Staki ng & Cabl e I nstal l at i onO ffl i ne Assy
Sm ock Room
QC Clos e Out
ESS Chambers
%
M at er i al I nspec t i on
%
%
%
%
%
I n s t a ll C a b le s
Color and Symbol Key
M anuf ac t ur i ng I ns pec t :
Q ual i t y Cont r ol O per at or
p e r f o r m s a ll M a n u f a c t u r in g I n s pe c t
p e f o r m s a ll QC, T o t a l Qt y : 3O per at or : O per at or :
O per at or :
P u llin g K it s
P u lll T e s t M a c h in e
Re wo r k
W ir e b o n d M a c h ine s
GP D M a c h ine s A a n d B
P a lo m a r M a c h in e
N O TE:
Gr e e n T e x t Bo x / Op e r a t o r 's
O per at or : O per at or :
Offl ine As s e m b ly S t a k in g a n d Bo n d in g
P a r t M a r k
I n s t a ll Ca b le s
THROUGHPUT
shir t t ur ns gr een => Busy
0
0
0 0
0
0
0
0
A p r il 1 , 2 0 0 4
0
Filename/###, #6 Apr 19, 2023
assured communications™
Arena Simulation
• Training in Pittsburg from Rockwell Software
• 5 programs currently use Arena and it’s growing!
• RF Communications division in Rochester is using Arena for its Falcon Radios
Process18 Mate Boards
Sta t i o nM a te Bo a rd
Tr ue
False
JDAMDecide if it is digit al or
RF J DAMJ DAM a n d a nBri n g a Di g i ta l part s
Mat e the t wo
ProcessMat e Boards
Number out ofor jdam
deciding digitalinto before
Number coming
Number RF mat e
Mat eNumber Digit al
Sta t i o nM a te Bo a rd
Ro u te ATP fro mModule Picture
Change to
0
0
0
0
0
0
Filename/###, #7 Apr 19, 2023
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Lean Facilitation & Training
• Facilitate and Lead Lean Events
• 6S, Six Sigma, Lean, Value Stream Mapping
Friday, March 26, 2004
Page 4
3099537-X01 ICP Power Supply Module (Original State)
Lamination
OPN 010
Manual Assy
Align. Pins;Extractors;
Wedgelocks; OPN020,025,030
Bond (EA9320)
Manual Bond andOven
OPN 040
ToLine 2
FromLine 1
Functional Test
Power SupplyTester
OPN 125
QC Inspect
OPN 099
Bond (Delta Bond152)
Manual Bond andOven
OPN 045
QC FinalInspection
OPN 199
ToLine 3
FromLine 2
ToShipping or
Stock
Total Cycle Time = 10.2Hrs (C/T=343 Min + C/O=25 Min + Cure/Bake=245 Min)Avg Production Lead Time = 23.8 Days (6.0 days Development + 17.9 days Normal Production Lead-Time)
Kit Pull
6.1 DayAverage L/T
A
A 8.8 DayAverage L/T
0.4 DayAverage L/T
B
B 0.5 DayAverage L/T
C/T = 5 Min C/T = 30 Min C/T = 15 Min C/T = 15 Min C/T = 5 Min C/T = 10 Min
C/T = 120 Min C/T = 6 MinC/T = 30 Min C/T = 6 Min
C/T = 15 Min C/T = 15 Min
Part Mark
OPN 005
Install Spring Pins
Manual Assy
OPN 015
60 Min cure
Manual Assy
Install CCA,Solder Clip &
Inductor LeadsOPN 065,080,085
C/O = 15 Min C/O = 10 Min
+ 60 Min Bake + 35 Min Bake
C/T = 18 Min
+ 60 Min Bake
Bond L5 Leads toL5 Body
Manual RTV 3145
Coating Rm
Patch Coat
Install Cover &Label
Manual HrdwrMount
OPN 175
Functional/ATPTest
Power SupplyTester
OPN 190
C/T = 25 Min
Not Previously Performed -Estimation based on Coating Room
Average L/T = 2.3 Days
2.0 DayAverage L/T
1.9 DayAverage L/T
Waitfor PE
Waitfor PE
C/T = 3 Min
Isolation test
PE performs thistest I
In Shelf
@ 80 C @ 65 C
QC Inspect
OPN 050
C/T = 15 Min
IIn Shelf
IIn Shelf
IIn Shelf
IIn Shelf
IIn Shelf
IIn Shelf
IOut Shelf
IIn Shelf
C/T = 10 Min
QC Inspect
OPN 150
+ 30 Min Bake
IOut Shelf
IIn Shelf
IIn Shelf
1.8 DayAverage L/T
Reduce Cycle Time!
Reduce Floor Space Needed!
Increase Efficiency!
Filename/###, #8 Apr 19, 2023
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What does a Quality Eng Do???
• Involved with the producability of the unit during the design phase
• Works on proposals for new programs• Responsible for cost account managing and
maintaining Supplier and Cost Performance Index• Make sure program stays on schedule and ships on
time• Works in a team with QE, Test Engineers, Reliability
Engineer, Program manager, etc.• Coordinates manpower required for production build,
and manages assemblers and technicians to make sure they’re doing their job well
Filename/###, #9 Apr 19, 2023
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What does a Quality Eng Do???
• We solve problems!
• Ensure processes and procedures are being followed
• Travel to suppliers to solve issues and inspect first article hardware
• Provide refresher training on procedures for engineers and technicians
• Resolve issues with incoming parts through the Receiving Inspection department
Filename/###, #10 Apr 19, 2023
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A or B???
• At Harris you’re not just stuck in two options…
As an IE you’re versatile enough to try many different career options…..even CEO…
Howard Lance graduated in Industrial Engineering!
For more information visit:
http://www.iienet.org/
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