ETSE Zeiss True Position with MMC - Ellison Technologies Zeiss... · Understanding True Position with MMC ... For each case, the GD&T control frame for the True Position, ... Ø 0.1

True with Position MMC

Understanding True Position

with MMC

in Calypso

True with Position MMC

This presentation shows how MMC applied to features and datums effect the calculation and evaluation of True Position characteristics.

For each case, the GD&T control frame for the True Position, Calypso characteristic window and Calypso custom printout to go with each True Position, and an explanation of each result is shown.

True with Position MMC

The Print:

C

B

-A-

A True Position Tolerance is given to this hole with MMC applied to feature and datums.

Ø 1.0 ± 0.1 typ 3 places

10.0

True with Position MMC

Feature Actuals and True Position Callout:

C

B

-A- X=0 Y=10 D=1

X=0 Y=0 D=1

X=10.1 Y=0 D=1

Ø 1.0 ± 0.1 typ 3 places Ø 0.1 A B C

10.0

True with Position MMC

Calypso Report: Calypso Characteristic:

True with Position MMC

Why the Answer?:

10.0

The result for True Position can be thought of as the diameter of a circle, centered at the target (basic dimensions), that contains the actual center.

-B- Center

-C- Center

X

Y

10.1

Feature Actual Center

Feature Target Center

True Position Result = Ø 0.2

True Position Tolerance = Ø 0.1

True with Position MMC

Ø 0.1 M A B C

Feature Actuals and True Position Callout:

C

B

-A- X=0 Y=10 D=1

X=0 Y=0 D=1

X=10.1 Y=0 D=1

Ø 1.0 ± 0.1 typ 3 places

10.0

True with Position MMC

Calypso Report: Calypso Characteristic:

True with Position MMC

Why the Answer?:

10.0

When MMC is applied to the Feature, the Tolerance Band grows by the amount of the bonus. (bonus = actual Ø – smallest allowable Ø for a hole at MMC)

-B- Center

-C- Center

X

Y

10.1

Feature Actual Center

Feature Target Center

True Position Result = Ø 0.2

True Position Tolerance with Bonus = Ø 0.2

True with Position MMC

Ø 0.1 A B M C

Feature Actuals and True Position Callout:

C

B

-A- X=0 Y=10 D=1

X=0 Y=0 D=1

X=10.1 Y=0 D=1

Ø 1.0 ± 0.1 typ 3 places

10.0

True with Position MMC

Calypso Report: Calypso Characteristic:

True with Position MMC

Why the Answer?:

10.0

10.0501

When MMC is applied to the Centering Datum, the coordinate system center can move within a circle centered at the actual datum center, with a diameter of the bonus. In this case, the Y axis must go through the exact center of the clocking datum, since no MMC is applied there.

-B- Center

-C- Center

X

Y

Feature Actual Center

Feature Target Center

True Position Result = Ø 0.1418

True Position Tolerance = Ø 0.1 “Bonus” on Center Ø 0.1

True with Position MMC

Ø 0.1 A B C M

Feature Actuals and True Position Callout:

C

B

-A- X=0 Y=10 D=1

X=0 Y=0 D=1

X=10.1 Y=0 D=1

Ø 1.0 ± 0.1 typ 3 places

10.0

True with Position MMC

Calypso Report: Calypso Characteristic:

True with Position MMC

Why the Answer?:

10.0

When MMC is applied to the clocking datum and not the centering datum, the origin of the coordinate system cannot change. The rotation, however, can change, so the Y axis passes through the bonus circle around the clocking datum’s center.

Since Rotation does not bring the feature center closer to the target center, the answer is the same as if no MMC is applied at all.

-B- Center

-C- Center

X

Y

10.1

Feature Actual Center

Feature Target Center

True Position Result = Ø 0.2

True Position Tolerance = Ø 0.1

“Bonus” on Clocking Ø 0.1

True with Position MMC

Ø 0.1 A B M C M

Feature Actuals and True Position Callout:

C

B

-A- X=0 Y=10 D=1

X=0 Y=0 D=1

X=10.1 Y=0 D=1

Ø 1.0 ± 0.1 typ 3 places

10.0

True with Position MMC

Calypso Report: Calypso Characteristic:

True with Position MMC

Why the Answer?:

10.0

-B- Center

-C- Center

X

Y

10.05

Feature Actual Center

Feature Target Center

True Position Result = Ø 0.1

True Position Tolerance = Ø 0.1

When MMC is applied to the Centering Datum and the Clocking Datum, the Coordinate system is free to rotate and translate within the constraints of the bonus circles centered on both datums. The Coordinate system can move half of the datum bonus amount toward the feature center.

“Bonus” on Center Ø 0.1

“Bonus” on Clocking Ø 0.1

True with Position MMC

Ø 0.1 M A B M C M

Feature Actuals and True Position Callout:

C

B

-A- X=0 Y=10 D=1

X=0 Y=0 D=1

X=10.1 Y=0 D=1

Ø 1.0 ± 0.1 typ 3 places

10.0

True with Position MMC

Calypso Report: Calypso Characteristic:

True with Position MMC

Why the Answer?:

10.0

When MMC is applied to the Feature and Datums, all mobility of the Coordinate system discussed in previous slides apply, plus there is a larger overall tolerance zone for the feature. Calypso will “bestfit” until either the true position result is within tolerance, or the result cannot be improved further.

-B- Center

-C- Center

X

Y

10.075

Feature Target Center

True Position Result = Ø 0.150

True Position Tolerance with Bonus = Ø 0.2

“Bonus” on Center Ø 0.1

“Bonus” on Clocking Ø 0.1

Feature Actual Center