Designing with Innovative Architectural Blocks for Buildings

1

Designing with Innovative Architectural Blocks for Buildings

AIA Continuing Education Program

Program: HTF16ABCredits: 1 HSW

Presented by:

Oldcastle Architectural Products

2

Credit(s) earned on completion of this course will be reported to AIA CES for AIA members. Certificates of Completion for both AIA members and non-AIA members are available upon request.

This course is registered with AIA CES for continuing professional education. As such, it does not include content that may be deemed or construed to be an approval or endorsement by the AIA of any material of construction or any method or manner ofhandling, using, distributing, or dealing in any material or product._______________________________________Questions related to specific materials, methods, and services will be addressed at the conclusion of this presentation.

Architectural masonry offers many different finishes and textures. Among those are: Glaze CMU glazed masonry units, Ground Face units, Filled and Polished Units, Shot Blasted Textured Units, Acoustical sound-absorbing units, and Limestone masonry units. Because of its modular nature, different concrete masonry units can be combined within the same wall to achieve variations in texture, pattern and color. Because of its durable nature, and use of less embodied energy, masonry is a very environmentally friendly building product. Masonry offers a variety of different facial applications that can greatly enhance the decorative appearance of the building. This program will also discuss the critical specification process of masonry for the architect. And, review anticipated life cycle costs of a masonry wall.

CourseDescription

3

LearningObjectives

• Review available Concrete Masonry Unit (CMU) finishes and applications

• Show the aesthetic opportunities available with CMUs• Establish the basics for material specification• Review Life Cycle Cost of masonry wall systems

At the end of the this course, participants will be able to:

Trenwyth Industries, Inc.

4

Block Manufacturing

The highest quality units on the market are achieved through manufacturing process control of:

chemical compounding

raw blocks

laboratory color control

manufacturing procedures

Concrete Masonry UnitASTM Compliance

ASTM C90 - Standard Specification for Load-Bearing Concrete Masonry Units

ASTM C744 - Standard Specification for Prefaced Concrete Masonry Units

ASTM E119 - Fire Tests of Building Construction and Materials

ASTM E514 - Water Penetration and Leakage through Masonry

ASTM E2432-05 - Standard Guide for the General Principals of Sustainability Relative to Buildings

5

Water Repellent Admixture

Approved water repellent admixture is added to the block at time of manufacture. The admixture …

yields an integral damp-proof wall system.

provides mold and moisture control and reduces the risk of efflorescence.

offers a denser, more uniform unit without altering the finished appearance of the block.

improves the bond strength and lasts the lifetime of the unit when incorporated into the mortar.

6

Types of CMU Finishes

1. Glazed

2. Ground Face

3. Filled & Polished

4. Textured

5. Split Face

6. Grey Block

7. Acoustical Block

8. Specialty Block

Types of CMU Finishes

1. Glazed Finish

2. Ground Face

3. Filled & Polished

4. Textured

5. Split Face

6. Grey Block

7. Acoustical Block

8. Specialty Block

7

Glazed Concrete Masonry Units

Lightweight or medium-weight concrete block

Thermoset glazing compound permanently moldedto one or more faces

Heat-treated and cured glazed compound becomes an integral part of the unit.

8

Glazed Concrete Masonry Units

Glazed concrete masonry units offer the beauty of ceramic tile with the durability and structural integrity of concrete masonry.

9

Glazed Concrete Masonry Units

Sustainable Benefits

Low life-cycle costs – no need to repaint

Mold and moisture resistant

High thermal mass benefits

Available with recycled content

Regionally extracted, processed and manufactured materials

No VOC’s

Glazed Concrete Masonry Units

Applicable LEED® Points

MR 4.1 Recycled Content

MR 5.1 Regional Materials

10

Glazed Concrete Masonry Units

Additional Benefits

Unmatched durability & exceptional structural integrity

Unique shapes, sizes and scoring patterns

Custom colors

Custom Color Capabilities!

11

Glazed Concrete Masonry Units

Custom Color Capabilities

Design flexibility is achieved through a state-of-the-art spectrophotometer that matches just about any color sample you supply!

12

Glazed Concrete Masonry Units

Additional Benefits (Cont.)

Tight impervious surface

Easy-to-clean

Exceptionally resistant to staining, abrasion, impact and chemicals

Graffiti resistant -- virtually impenetrable to spray paint, permanent markers, grease or crayon

Cleans easily!

13

Glazed Concrete Masonry Units

Additional Benefits (Cont.)

One step, one-trade installation of load-bearing and non-load-bearing walls

Fire-rated up to 4 hours

Sound-absorbing options available

Interior and exterior applications

Custom engraving or etching

14

Glazed Concrete Masonry Units

Additional Benefits (Cont.)

Inherent ductility reduces the possibility of cracking and crazing in adverse conditions

Outstanding colorfastness

15

Glazed Concrete Masonry Units

Custom colors

Custom shapes and sizes

Glazed concrete masonry units allow freedom of expression in design.

Specialization is everyday business!

Glazed Block Installed Costs

$6.15$7.83

$14.23

$18.35$20.10

$24.50

$0.00

$5.00

$10.00

$15.00

$20.00

$25.00

Gray Block EpoxyPaint (1)

Glazedblock

CeramicTile

Exterior (2)

BrickVeneer (3)

SGFT 6T(4)

16

The Look of Tile … The Advantages of Glazed Block

17

Glazed Concrete Masonry Units

18

Mold and Moisture Resistant Glazed Concrete Masonry Units

19

20

21

22

23

24

Types of CMU Finishes

1. Glazed

2. Ground Face Finish

3. Filled & Polished

4. Textured

5. Split Face

6. Grey Block

7. Acoustical Block

8. Specialty Block

25

Ground Face Block

Integrally colored concrete block with one or more faces ground to expose the variegated colors of the natural aggregates.

A factory-applied clear satin gloss acrylic accentuates the natural beauty of the aggregates and provides moisture resistance.

Ground Face Concrete Masonry Units

26

Closer view ground face block

Ground Face Masonry Units

Sustainable Benefits

Low life-cycle costs – no need to repaint

High thermal mass benefits

Mold and moisture resistant

Available with recycled content

Regionally extracted, processed and manufactured materials

Low or No VOC’s

27

Ground Face Masonry Units

Applicable LEED® Points

MR 4.1 Recycled Content

MR 5.1 Regional Materials

Credit 4.1Indoor Air Quality

Low-Emitting Materials: Adhesives & Sealants

Ground Face Masonry Units

Additional Benefits

Unmatched durability & exceptional structural integrity

One step, one-trade installation of load-bearing and non-load bearing walls

Wide variety of shapes, sizes and scoring patterns

Custom colors, shapes and sizes

28

Ground Face blocks are available in unique colors, shapes and sizes

Ground Face Masonry Units

Additional Benefits (Cont.)

Interior and exterior applications

Virtually maintenance free

Graffiti resistant

Fire-rated up to 4 hours

Sound-absorbing options available

Over-sized units available

Custom engraving or etching

29

30

31

32

33

34

Ground Face Design Flexibility Unique Colors Shapes & Sizes

35

36

Types of CMU Finishes

1. Glazed

2. Ground Face

3. Filled & Polished Finish

4. Textured

5. Split Face

6. Grey Block

7. Acoustical Block

8. Specialty Block

37

Filled & Polished Concrete Masonry Units

What’s the difference between

Ground Face

and

Filled and Polished

Concrete Masonry Units?

Filled & Polished blocks offer a tight, smooth terrazzo-like finish.

38

After the initial grinding process, the pores and interstices of the ground faces are filled with a cementitious grout to expose the variegated colors of the natural aggregates.

The exposed faces are polished smooth in a multi-stage polishing process.

A factory-applied clear satin gloss acrylic finish accentuates the natural beauty of the aggregates and provides moisture resistance.

Filled & Polished CMU Differentiation

Filled & Polished Masonry Units

Sustainable Benefits

Low life-cycle costs – no need to repaint

High thermal mass benefits

Mold and moisture resistant

Available with recycled content

Regionally extracted, processed and manufactured materials

Low or No VOC’s

39

Filled & Polished Masonry Units

Applicable LEED® Points

MR 4.1 and MR 4.2Recycled Content

MR 5.1 and MR 5.2Regional Materials

Credit 4.1Indoor Air Quality

Low-Emitting Materials: Adhesives & Sealants

Filled & Polished Masonry Units

Additional Benefits

Unmatched durability & exceptional structural integrity

One step, one-trade installation of load-bearing and non-load bearing walls

Wide variety of shapes, sizes and scoring patterns

Custom colors, shapes and sizes

40

Filled & Polished Masonry Units

Additional Benefits (Cont.)

Interior and exterior applications

Virtually maintenance free

Graffiti resistant

Fire-rated up to 4 hours

Over-sized units available

Custom engraving or etching

Ground Face / Filled & Polished Block Installed Costs

$6.15

$8.45 $8.75$9.35

$10.54$11.81

$20.10

$24.50$26.55

$0.00

$5.00

$10.00

$15.00

$20.00

$25.00

$30.00

Gray Block Raw Block Split Face Texturedblock

Ground face FilledGround face

BrickVeneer (3)

SGFT 6T (4) StoneVeneer

41

42

43

44

45

Types of CMU Finishes

1. Glazed

2. Ground Face

3. Filled & Polished

4. Textured Finish

5. Split Face

6. Grey Block

7. Acoustical Block

8. Specialty Block

Textured Face Block

46

Integrally colored concrete block with one or more faces uniformly shot-blasted to an even texture.

Textured block offers the enduring beauty of natural aggregates with the permanence of masonry.

Textured Concrete Masonry Units

Compared to Split Face, Textured block surfaces are …

more uniform

easier to lay up, and

provide a straighter site line to the building

Textured Concrete Masonry Units

47

Textured Concrete Masonry Unit

Sustainable Benefits

Low life-cycle costs – no need to repaint

High thermal mass benefits

Regionally extracted, processed and manufactured materials

Textured Masonry Units

Applicable LEED® Points

MR 5.1 and MR 5.2Regional Materials

48

Textured Masonry Units

Additional Benefits

Unmatched durability & exceptional structural integrity

Fire-rated up to 4 hours

Wide variety of shapes, sizes and scoring patterns

Custom colors, shapes and sizes

Textured Masonry Units

Additional Benefits (Cont.)

One step, one-trade installation of load-bearing and non-load-bearing walls

Interior and exterior applications

Maintenance free – no need to repaint

Sound-absorbing options available

Over-sized units available

49

50

51

Types of CMU Finishes

1. Glazed

2. Ground Face

3. Filled & Polished

4. Textured

5. Split Face

6. Grey Block

7. Acoustical Block

8. Specialty Block

52

Acoustical Concrete Masonry Units

Acoustical Concrete Masonry Units

Sound absorbing, structural concrete masonry units

Working much like a car muffler, the closed-end cavities resonate sound waves and convert them harmlessly to heat.

53

4" or 6" thicknesses 4" or 6" thicknesses

For low-frequency noise (industrial applications)

8", 10" and 12" thicknesses

8", 10" and 12" thicknesses

Reinforced for structural integrity

Type IRF(Reinforced)

Type IVRF(Reinforced)

Type I Type IV

For broad-range sound absorption (gymnasiums, concert halls)

Absorbs unwanted noise within an area

Reduces the transmission of noise to an adjacent area

Particularly effective for absorbing difficult-to-control low frequency noise

Acoustical Concrete Masonry Units

Benefits

54

Acoustical Concrete Masonry Units

are available in the following finishes:

Glazed concrete masonry units

Ground Face concrete masonry units

Grey Block concrete masonry units

55

56

57

Acoustical CMU

Unlike alternative sound control,

there’s no additional labor cost

for installation materials.

Acoustical CMU

Acoustical design considerations vary by building application.

An engineered acoustical study is available upon request.

… at no additional cost!

58

Types of CMU Finishes

1. Glazed

2. Ground Face

3. Filled & Polished

4. Textured

5. Split Face

6. Grey Block

7. Acoustical Block

8. Specialty Block

A versatile, high density architectural concrete masonry unit with the look of natural stone

All natural aggregates

Wide variety of shapes and sizes up to 16" x 24"

Specialty Block

59

Specialty Block

Precision sawing

Design flexibility with archway pieces and coping units

All-natural aggregates that produce the look and beauty of natural stone

Natural, consistent coloration

High density and compressive strength

Low absorption

Maintenance free

Easy to clean

Variety of natural and custom shapes

Specialty Block Benefits

60

61

62

Preventing Moisture and

Design Details

How to Prevent Water Problems

Good design

Proper material selection

Good workmanship

Maintenance

Limit the amount of water penetration

Provide sufficient wall drainage

63

Result of Water Penetration

Spalling, rotting and disintegration of insulation and interior finishes

Leaks into the building

Spalling and cracking of the masonry units and mortar

Efflorescence

Corrosion of metal components

Porous or poor quality masonry units and mortar joints

How Water Enters Structure

Hairline or shrinkage cracks

Parapet details

Door and window details

Structural break in the wall

Vapor condensation

Poor workmanship

Lack of proper drainage

64

Masonry Wall System Protection

1. Protection

2. Collection

3. Drainage

4. Backup

65

66

Glazed Concrete Masonry Units

Custom colors

Custom shapes and sizes

Glazed concrete masonry units allow freedom of expression in design.

Specialization is everyday business!

67

Life Cycle Cost Modeling

Developed by Stephen J. Kirk

• He has over 35 years experience in applying value based design decision.

• Senior Fulbright Scholar in architecture and earned his doctorate from the University of Michigan.

68

Life Cycle Cost Modeling

Funded by Interstate Brick – Salt Lake City, Utah

Analysis Criteria

• Building Type

• Economic Data

• Non-Monetary Criteria

Life Cycle Cost Modeling

24 Building Types

• Apartment… 1-3 Story, 4-7 Story and 6-24 Story• Office… 1 Story, 2-4 Story• Hospital… Research, 4-7 Story• Government… Police Station, Fire Station, Post Office, and

Courthouse (1 Story, 2-3 Story) • Municipality… Community Center and Library• Education… Elementary, High School (2-3 Story)• Retail… Convenience, Department (2 Story), Retail

Complex, Supermarket, Bank• Industrial… Warehouse

69

Life Cycle Cost Modeling

Apartment, 1-3 Story – Typical Project Data

• Area (S.F.)… 22,500 sq ft• Perimeter… 400 lin ft • Stories… 3• Story Height… 10’ • Openings (%)… 25% • Opening Area… 3,000 sq ft• Gross Exterior Wall Area… 12,000 sq ft• Net Exterior Wall Area Interior… 10,560 sq ft• Wall Gyp Board… 8,448 sq ft• Movement Joints (LF)… 300 lin ft

Life Cycle Cost Modeling

Economic - Criteria

70

Life Cycle Cost Modeling

Non-Monetary Criteria, Weighted Value

• Aesthetics 40• Duarability 20• Design Variety 15• Maintenance Need 15• Ease of Expansion 5• Greer (LEED) 5

TOTAL 100

Life Cycle Cost Modeling

Non-Monetary Criteria, Weighted Value

71

Life Cycle Cost Modeling

Apartment, 1-3 Story Criteria

This presentation is protected by US and International Copyright laws. Reproduction, distribution, display and use of the presentation without written permission of the

speaker is prohibited.

(Company Logo is acceptable here)

© AIA Florida 2016

Copyright Materials

72

This concludes The American Institute of Architects Continuing Education Systems Course

104 East Jefferson Street, Tallahassee, FL 323011

850-222-7590