Debswana Orapa and Letlhakane Mines – Using Wonderware Data Historian to build reporting tools
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Debswana Orapa and Letlhakane Mines –
Using Wonderware Data Historian to build reporting tools
Kabo PhetlhuIT Analyst - Systems
Agenda
IntroductionIntroductionIntroductionIntroduction
Project SolutionProject SolutionProject SolutionProject Solution
BenefitsBenefitsBenefitsBenefits
ConsiderationsConsiderationsConsiderationsConsiderations
SummarySummarySummarySummary
Page 3
Maun
Ghantsi
Lobatse
Mopipi
Orapa Letlhakane
SerowePalapye
Selibe-Phikwe
Mahalapye
GaboroneJ wanengSekoma
Kanye
Molepolole
Francistown
Shoshong
Central K alahariGame reserve
MakgadikgadiPans National Park
OkavangoDelta
ChobeNationalPark
Kasane
B O T S W A N A
K galagadi TransfrontierPark
Botswana
AngolaZambia
Namibia
South Africa
Zimbabwe
Tanzania
Republic of Botswana
Geographical Location
NORTH
Southern Africa (SADC)
Damtshaa
Serule
Motloutse river
Foley
Shakawe
KangHukuntsi
Tshabong
Letlhakeng
MoremiWildlifeReserve
J ohannesburg
Pretoria
Debswana Diamond Company
Two Geographically
Dispersed Operations
Product: Diamonds
Page 4
Damtshaa Letlhakane
No. 1 Plant
To FISH (Jwaneng Mine)
No. 2 Plant
Orapa
CARP
Orapa & Letlhakane Mines Overview
3mtpa 0.6mcts/a3mtpa 0.6mcts/a 3.7mtpa 1mcts/a3.7mtpa 1mcts/a 9mtpa 7mcts/a9mtpa 7mcts/a
10mtpa 11mcts/a10mtpa 11mcts/a
19.6mcts/a19.6mcts/a
Statistics based on 2005 figures: Source DeBeers Report to Stakeholders 2005/6
Diamond Production by Value - 2006 (US$12.8bn)
EXCEL REPORTS DISTRIBUTED OVER NETWORK
MANUAL DATA ENTRY AND FORMATTING
Quest for information…
► No real history
► Error prone reports
► Time consuming exercise manually logging data
► Requirement for data clerks who were being phased out
Agenda
IntroductionIntroductionIntroductionIntroduction
Project SolutionProject SolutionProject SolutionProject Solution
BenefitsBenefitsBenefitsBenefits
ConsiderationsConsiderationsConsiderationsConsiderations
SummarySummarySummarySummary
Treatment Information Management System Context
FUTUREFUTURE
Why Wonderware Historian?
► Fully configured Microsoft SQL Server database for Production Plants
► High speed data acquisition and storage system
► Microsoft Office based reporting tools
► Graphical trend analysis
► Web reporting functionality
► High data availability support
Data Historian Setup
Data Historian Solution in action…
► Using Active Factory Trend for Headfeed trend analysis
► Using Active Factory Workbook for Headfeed analysis
► Using Active Factory Workbook to automate Shift Hourly Log file
Agenda
IntroductionIntroductionIntroductionIntroduction
Project SolutionProject SolutionProject SolutionProject Solution
BenefitsBenefitsBenefitsBenefits
ConsiderationsConsiderationsConsiderationsConsiderations
SummarySummarySummarySummary
Benefits
► No data clerks required to capture data from the SCADA onto the hourly shift log spreadsheet
▪ Savings of minimum BWP 256 286.00 (ZAR 297 291.00) – from Jan – Nov 2008
► Process Engineers have more time to do qualitative analyse of data rather than compilation
► Customisation of reports
► Reduction in the number of errors in reports due to manual capturing of data
► Improved historical data storage
► Provides platform for interfaces with other systems
Agenda
IntroductionIntroductionIntroductionIntroduction
Project SolutionProject SolutionProject SolutionProject Solution
BenefitsBenefitsBenefitsBenefits
ConsiderationsConsiderationsConsiderationsConsiderations
SummarySummarySummarySummary
Specialisation
Technology Focus
Project Implementation
Performance Collaboration
Business Solutions
Project Management
Considerations
People and Processes
Agenda
IntroductionIntroductionIntroductionIntroduction
Project SolutionProject SolutionProject SolutionProject Solution
BenefitsBenefitsBenefitsBenefits
ConsiderationsConsiderationsConsiderationsConsiderations
SummarySummarySummarySummary
Conclusion
► Solution delivered successfully
► Customer satisfied solution delivered when data clerks phased out
► Roll-out solution to other plants
► Wonderware Data Historian to serve as the foundation for future MIS solutions across Treatment plants
Thank you
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