CONTROLEDGE RTU - Honeywell...AGA 3 Orifice Meter AGA 5 Volume to Energy Calculation AGA 7 Turbine Meter AGA 9 Ultrasonic Meter AGA 8 Gas Compressibility • Gross Method1 • Gross

Electronic Flow MeteringCONTROLEDGE RTUPaul Vellacott

18th June 2018

© 2018 by Honeywell International Inc. All rights reserved.

Abstract & Presenter Biography

ControlEdge RTU: Electronic Flow Metering and Increased Capacity

Did you know... ControlEdge RTU is also an Electronic Flow Meter (EFM). With its wizard

based configuration and support for up to 12 meter runs, it is the perfect companion for your

upstream and midstream oil and gas custody transfer needs. Of course, it is a great process

controller too..

Paul Vellacott

Paul Vellacott is a Senior Manager within Honeywell's Projects &

Automation Solutions product management team. Paul leads the SCADA

Solutions, RTU controllers and Terminal Management team. Over a long

career in industrial automation, Paul has held roles in product marketing,

system consulting, project management and system engineering working with

a varied range of products from control systems through to advanced

solutions. He has a Bachelor of Engineering in the field of Electrical and

Electronic Engineering from the University of Queensland in Australia.

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© 2018 by Honeywell International Inc. All rights reserved.© 2018 by Honeywell International Inc. All rights reserved.

Industry Challenge

How old is the technology you are using?

HSE

Fiscal Compliance

High Operating

Cost

Inefficient Install &

Commission

Constant Additions

Lots of Assets

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© 2018 by Honeywell International Inc. All rights reserved.

More than Remote Telemetry….

Your Edge to Improved Management of Distributed Assets

75º70º

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© 2018 by Honeywell International Inc. All rights reserved.

Read the full article:https://hwll.co/cpl7z

3,000 ControlEdge RTU controllers shipped

110,000 I/O channels

35 countries

Thank You

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© 2018 by Honeywell International Inc. All rights reserved.

Honeywell strong history on measurement

A global supplier of Measurement and

Control products and solutions for

over 150 years. Honeywell provides

solutions wherever gas needs to be

measured, controlled or stored.

We design and manufacture Gas Control

and Measurement products across the

value chain. We provide solutions to the

worldwide Oil and Gas industry and

combine our experience and expertise to

deliver value to our customers

Products / Services

• Flow meters

• Volume correctors

• Flow computers

• Gas management software

• Pressure regulators

• Safety devices

• Gas trains (land and marine)

• Integrated packages

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© 2018 by Honeywell International Inc. All rights reserved.

Experion Integrated Flow Computation with…

API Standards

ISO Standards

AGA Standards

MeterSuiteTM

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© 2018 by Honeywell International Inc. All rights reserved.

Electronic Flow Measurement and Control

Saves Cost

More Cost Effective

- No separate PLC for control

Measures Gas and Liquid

- Single Product

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© 2018 by Honeywell International Inc. All rights reserved.

Electronic Flow Measurement - Gas

Calculations are Independently verified

Flow Meters

• Orifice

• Ultrasonic

• Turbine

• Coriolis

21.1

Directive 17

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© 2018 by Honeywell International Inc. All rights reserved.

Electronic Flow Measurement - Liquid

Calculations are independently verified

Commodities

• Group A - Crude Oil

• Group B - Refined products

• Group C - Special products

• Group D - Lubricating Oil

• Natural Gas Liquid

Flow Meters

• Ultrasonic

• Turbine

• Coriolis

• Positive Displacement

Directive 17

21.2

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© 2018 by Honeywell International Inc. All rights reserved.

Electronic Flow Measurement - Controller Options

Non redundant controllerwith onboard I/O module

Redundant Controller

4 12Meter Runs Meter Runs

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© 2018 by Honeywell International Inc. All rights reserved.

Non Redundant Controller

The Physical Detail...

1. 24 Vdc Power Input

2. RS485 Ports x 2

3. RS232 Ports x 2

4. Ethernet Ports x 2

5. Onboard I/O (qty 28)

6. SD Card Slot

7. Status LEDs

8. Expansion I/O

Connector

9. Control Processor Module

1 2

3

4

5

7DIN Rail Mount

8

6

9

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© 2018 by Honeywell International Inc. All rights reserved.

Redundant Controller

The Physical Detail...

1. 24 Vdc Power Input x 2

2. RS485 Ports x 2

3. RS232 Ports x 2

4. Ethernet Ports 2 / CPM

6. SD Card Slot

7. Status LEDs

8. Expansion I/O

Connector

9. Control Processor Module x 2

1

3

4

9

7DIN Rail Mount

94

1

8

66

2

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© 2018 by Honeywell International Inc. All rights reserved.

Ready to go Redundancy

Increase the Reliability of Flow Measurement

… with a Redundant Controller

Oth

er

RT

Us

I/O Rack

Switch

PanelCP

U1

CP

U2

PS

PS

Co

mP

SSwitch

Switch

Co

ntr

olE

dg

e

RT

U

Redundancy simplified in metering…No Custom program

… Less hardware

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© 2018 by Honeywell International Inc. All rights reserved.

Mixed I/O Module: 28 Channels

Onboard with Controller or as Expansion I/O Module

Suitable for Gas Custody transfer and Liquid allocation metering…

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© 2018 by Honeywell International Inc. All rights reserved.

Mixed I/O Module for Metering: 30 Channels

High Accuracy at extend temperature range

Level A,B or E

Suitable for Liquid Custody transfer…

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© 2018 by Honeywell International Inc. All rights reserved.

Your Electronic Flow Meter is Cyber Secure

SECURITY LEVEL 2

Safer Save Cost

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http://www.isasecure.org/en-US/End-Users/ISASecure-Certified-Devices

© 2018 by Honeywell International Inc. All rights reserved.

Meter Run Configuration

Intuitive ControlEdge Builder

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© 2018 by Honeywell International Inc. All rights reserved.

Meter Run Configuration - Gas

API 21.1 Compliant

RecordsCompositionContract Settings

Variable Selection

Basic Information

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Guided

Workflow

Wizard

© 2018 by Honeywell International Inc. All rights reserved.

Meter Run Configuration - Liquid

API 21.2 Compliant

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Guided

Workflow

Wizard

RecordsContract Settings

Meter Information

DensitometerLiquid TypeBasic

Information

© 2018 by Honeywell International Inc. All rights reserved.

Meter Run - Audit Log

Retains the log for 35 days

Audit Log

Alarms & Events

Configuration Log

QTR

Daily Batch Hourly

• 500 Alarms & Event can be stored

• Records “No flow” condition

• Records flow separately for

maintenance

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© 2018 by Honeywell International Inc. All rights reserved.

Electronic Flow Measurement - Communication Protocol

Supports multiple protocols

SCADA

Modbus

Enron Modbus

Flow Measurement and Controller Data

Flow Measurement and Controller Data

DNP3

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© 2018 by Honeywell International Inc. All rights reserved.

Flow Measurement Libraries

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Library Description

AGA 3 Orifice Meter

AGA 5 Volume to Energy Calculation

AGA 7 Turbine Meter

AGA 9 Ultrasonic Meter

AGA 8

Gas Compressibility

• Gross Method1

• Gross Method2

• Detail Method

AGA 11 Coriolis Meter

Library Description

API 11.1Volume Correction Factors

• Type 1 – 3 (US and Metric)

API 11.2.2/M Compressibility Factors

API 11.2.4 Temperature Correction

API 11.2.5Correction Factor for pressure

Library Description

ISO 6976Natural gas: calorific value, density, relative density

and Wobbe Index

ISO 5167

(1991,1997,

2003)

Pressure differential devices such as orifice plates

and venturis

© 2018 by Honeywell International Inc. All rights reserved.

Ultrasonic Gas Meter Product line

Leading gas metering technology since 1848

Q.Sonicplus

Multipath Custody Transfer

TwinSonicplus

Two meters in one body

CheckSonicvx

for non-fiscal appications

Main applications:

• Custody transfer measurement

• Border metering stations

• Shale gas

• Check / Allocation metering

• City gas stations

• Transmission pipelines

• Power plants

• Underground gas storage

Quick facts:

• Installed in 70 countries (e.g. USA, Saudi Arabia, Netherlands,

China)

• Installed base of more than 6,000 units

• Approx. 700 units per year

• Competitively priced against all major USM suppliers

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© 2018 by Honeywell International Inc. All rights reserved.

Turbine Gas Meter Product line

Elster turbine meters, the standard for fiscal measurement

BTM

Economic line

<6inches class150

TRZ2

Premium line

<6inches class600

Main applications:

• Custody transfer measurement

• Natural gas

• Dry, clean and non-corrosive gases

• Check / Allocation metering

• City gas and Border cross stations

• Transmission pipelines

• Bi-Directional Interconnection pipelines (i.e. for

gas storages)

• Power plants

Quick facts:

• Installed in >50 countries (e.g. Germany, China, Netherlands,

Russia, France, U.S.)

• Installed base of more than 200,000 units world wide

• Approx. 10,000 units per year

• Economic and premium line versions available

SM-RI-X

Premium line

8 to 24inches <class600

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© 2018 by Honeywell International Inc. All rights reserved.

Energy Meter Product line

Accuracy That Counts!

EnCal 3000

Gas chromatograph

Main applications:

• Custody transfer measurement

• Transmission pipelines

• Gas blending

• Biogas

• Power plants

• LNG Plants

GasLab

Fast energy meter

EnCal 3000 Quad

Extended analysis

Quick facts:

• Installed in 45 countries (e.g. USA, Saudi Arabia,

Netherlands, China)

• Installed base of more than 2000 units

• Accuracy < 0.1% Heatingvalue (Gaschromatograph)

• Fast response of <10 sec. (GasLab Q2)

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© 2018 by Honeywell International Inc. All rights reserved.

www.honeywel lprocess.com

Secure

Electronic Flow

Metering with

ControlEdge RTU

Secure |

More Reliable |

High Accurate |

Other Related Sessions:

• Spotlight Session: Experion Elevate SCADA

Wed 2.05pm Knowledge Center, Stuart Sanderson

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© 2018 by Honeywell International Inc. All rights reserved.

www.honeywellprocess.com/Elevate

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