Transcript
CONTAINER
STUFFING AND
STRIPPING
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OBJECTIVES
Explain causes of cargo damage
Explain who is responsible for
correct packing
Explain the document flow for
correct packing
Explain what container to be used
for what cargo
OBJECTIVES
List the steps to be made before loading
a container
Explain the good working practices
during stuffing of a container
Explain the reasons and procedures for
packing several kinds of cargo into a
container
Explain the procedures during stripping
of a container
BENEFITS OF CONTAINERIZATION
1 Reduced Handling
2 Reduce risks
3 Speedier handling
4 Reduced packaging
5 Reduced costs
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CONTAINER PACKING PROBLEMS 1 Damage during packing/unpacking
2 Uneven container loading
3 Insecure packing
4 Cargo Incompatibility
5 Administrative error
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EFFECTS
OF
STRESSES
ON
INSECURE
CARGO Tailieuxnk.com
GOLDEN RULES
CONTAINER INCOMPATIBILITY 1 Poor container condition
2 Rusty contaminated container
3 Sweating cargo in dry box
4 Constant temperature cargo in
dry box
5 Unsuitable stowage position
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AT RISK FROM BADLY PACKED CONTAINERS
1 Vehicle drivers
2 Rail workers
3 Ships crew
4 Port workers
5 Unpackers
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PREPARING AND PLANNING
CONTAINER PACKING
1 Origination of sequence
2 Container selection
3 Planning packing
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CONTAINER SELECTION 1 Cargo Type
2 Cargo dimensions
3 Cargo weight
4 Cargo volume
5 Transport route
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LOADING PLAN FACTORS
1 Packaging type
2 Securing arrangements
3 Packing sequence
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PACKING REQUIREMENTS
1 Containment
2 Protection
3 Ease of handling
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SECURING THE PACKAGES
Tight stow Secure stow
CARGO CAN BE DAMAGED BY
Careless packing and unpacking
Uneven container loading
Bad securing
Incompatibilities
Administrative errors
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THE CONTAINER PACKING OPERATION
1 Inspect the container
2 Working Practices
3 Packing regular cargoes
4 Packing special cargoes
5 Packing dangerous cargoes
6 Completing packing
7 Unpacking containers
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CONTAINER INSPECTION
1 Suitable
2 External Inspection
3 Internal Inspection
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CONTAINER SUITABILITY
1 Is it the right container
2 Is it the right type
3 Is it the right size
4 Is its rating adequate
5 Is it made of the right material
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CONTAINER PACKING AIMS
Rapid packing
No delays
No heavy manual handling
Avoid accidents
Prevent damage
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WORKING METHODS 1 Position and preparing container
2 Preparing for work
3 Using appropriate equipment
4 Using safe manual methods
5 Using dunnage correctly
6 Preventing condensation
7 Packing safely
8 Following special instructions
9 Following loading plan
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CONTAINER PREPARATION
1 Position container correctly
2 Set on firm level ground
3 Secure trailer > Brake and Chock
4 Support trailer
5 Floor level with loading platform
6 Close gap with plate or ram
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CONTAINER PREPARATION
7 Clear loading area
8 Light loading area
9 Fit dock seals correctly
10 Keep access clear
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PREPARE PRIOR TO LOADING
Treated dunnage
Separation materials
Paper
Securing materials
Moisture protection materials
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GOOD MECHANICAL HANDLING
PRACTICES 1 Select the best machine
2 Check floor loading
3 Use electric machines
4 Use appropriate attachments
5 Check load is secure
6 Use ramps, bridge plates
7 Use pallet trucks over short distances
8 Carry loads near to ground
9 Keep loads up-slope Tailieuxnk.com
RAMP
DRUM LOADER
FORKLIFT
REELS LOADER
GOOD MANUAL HANDLING
1 Lay dunnage progressively
2 Remove empty pallets
3 Lower packages onto soft material
4 Do NOT drag cargo > use rollers
5 Use hooks or grips ONLY when safe
6 Handle carefully
7 Lift Safely
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USING DUNNAGE CORRECTLY
1 Select the appropriate type
2 Check its condition
3 Use treated timber
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PREVENTING CONDENSATION
DO NOT
1 Pack wet cargo or wet container
2 Use wet dunnage
3 Pack moisture producing goods with moisture
sensitive ones
4 Allow moisture sensitive goods to touch
container walls or roof
5 Pack sweaty cargoes under waterproof
sheets
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PREVENTING CONDENSATION
DO
6 Protect machinery by vacuum packing or coating
7 Use absorbent dunnage
8 Use temperature controlled containers and or holds
9 Use vented/ventilated containers and or holds
10 Leave air duct spaces
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PACKING SAFELY
1 DO pack scrap metal and ore carefully
2 Do NOT pack damaged packages
3 Do NOT smoke
4 DO wear appropriate protective clothing
5 DO take care when working with machinery
6 DO label the container when fumigating, using dry
ice or packing dangerous goods
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INTERNATIONAL STANDARD HANDLING
INSTRUCTIONS
PACK TO THE PLAN
1 Follow the loading plan
2 Conform any alterations to the plan
3 Check each packages as it is loaded
4 Tick off on the tally list
5 Note any damage difference on the list
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PACKING SPECIAL CARGOES
1 Long cargoes
2 Oversized and heavy lifts
3 Refrigerated cargoes
4 Dry bulk cargoes
5 Liquid bulk cargoes
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PACKING REEFERS
1 Select a suitable container
2 Prepare the container
3 Check the container temperature
4 Pre-cool the cargo, check temperature
5 Pack at the cold store
6 Leave air ducts when stacking
7 Do not stack above load line
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PACKING REEFERS
8 Hang on rails if appropriate
9 When packed close doors
10 Check position of ventilation
11 Check setpoint and mark the chart
12 Write temperature etc on packing list.
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COMPLETING PACKING
1 Secure the cargo
2 Brace/shore at the door
3 Replace cover of open top
4 Sign tally list
5 Complete container packing list, put copy inside
door and distribute copies
6 For dangerous goods complete a container packing
certificate and attach placards
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COMPLETING PACKING
7 Close and seal the door
8 Attach fumigant/refrigerant labels
9 Request container removal
10 Weigh the container
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UNPACKING
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PREPARING TO UNPACK
1 Position and secure the container
2 Check container external condition
3 Inspect and remove the door seal
4 Carefully open and secure the door
5 Inspect the container contents
6 Retrieve the container packing list
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UNPACKING
1 Use handling equipment, but correctly
2 If unpacking by hand, follow all
appropriate precautions
3 Unpack in sequence and tally
4 Sort and reassemble the consignment at
the door
5 Palletize small loose items
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UNPACKING
6 Check each package for condition and
identity
7 Take damaged packages to the
appropriate holding area
8 Remove separating dunnage carefully
9 Attach a pile tag to each stored
consignment
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