Composite · PDF fileComposite Decking...designed for the future Wood Plastic Composite (WPC) Low Maintenance Easy to Install Barefoot Friendly Advanced Below Surface Fixings
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Composite
Decking
...designed for the future
� Wood Plastic Composite (WPC)� Low Maintenance� Easy to Install� Barefoot Friendly� Advanced Below Surface Fixings� Eco Friendly
Dura Deck
For commercial and residentialdecking projects
Industrial Rail Marine Landscaping Architectural
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Eco-friendly Decking
Project: Colchester Zoo, EssexProduct: Dura Deck Type 295 Teak
Dura Composites supplied over 800m2 ofDura Deck Type 295 which was chosenbecause of its’ ease of installation. The Type295 double width planks can halve installationtime and have specially designed sub-surfacefixings which make it barefoot friendly,uniform and safe for all shoe types.
Dura Deck is produced from WoodPlastic Composite (WPC) which ismanufactured by an extrusionprocess using a mix of recycledplastics and hardwood with variousbespoke additives.
WPC is an immensely versatilematerial which combines thetraditional appearance of timber with
the durability and resilience of anengineered composite.
Dura Deck is the ideal solution forpublic areas such as Parks, OutsideRefreshment Bars, Walkways,Veranda's, Promenades, Balconies,Bridges, Conservatories, Patios andPool Decking.
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3www.duracomposites.com/duradeck - info@duracomposites.com - Tel: +44 (0)1255 423601
UK Prime Minister David Camerondiscussing eco-friendly decking productswith Dura Composites MD Stuart Burns.
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Commercial enterprises such asHoliday Parks, Leisure Centres andTheme Parks can benefit in theshort and long term by fitting DuraDeck to those areas where safetystandards are an important factor.
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Composite Decking
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Strong & durable, Dura Deck looks and feels like natural wood and its unique formulaprovides longer lasting decking that is environmentally friendly, easy to install andrequires minimal maintenance.
Dura Deck
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Dura Deck is made from recycledmaterials and is now available in 100%FSC Certified timber – an industry first fora timber composite!
Dura Deck doesn’t need any staining orpainting. In fact, after installation, the deckneeds only basic cleaning and doesn’tsuffer from warping or rotting. Dura Deckis UV Certified to ISO 4892-2 and so willsurvive even the harshest of climates.
Check out our videos on You Tube to seehow easy Dura Deck and Dura Tiles are toinstall.
Its’ innovative subsurface fixing systemmeans no nail or screws need to go throughthe deck itself, creating a smart, uniform andbarefoot friendly deck.
Benefits
5www.duracomposites.com/duradeck - info@duracomposites.com - Tel: +44 (0)1255 423601
Previous Installations
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Project: Viewing Pontoon, TurkmanistanProduct: Dura Deck Type 295 Teak
Abberton Reservoir, Essex
Eco-FriendlyDura Deck boards are striking yet have traditionalappearance: require little maintenance; excellent anti-slipqualities; long lifespan; no splintering; UV stabilised andabove all Dura Deck is Eco Friendly with recycled materialcontent.
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7www.duracomposites.com/duradeck - info@duracomposites.com - Tel: +44 (0)1255 423601
Project: Llys Nant ECR Care HomeProduct: Dura Deck Type 295 Teak
City Park, UKProject: Grapham Water Sailing ClubProduct: Dura Deck Type 295 Teak
Traditional AppearanceThe beautiful traditional appearance of wood and longlifespan make Dura Deck the obvious choice for new orreplacement decking projects.
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Olympic Park, Beijing
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9www.duracomposites.com/duradeck - info@duracomposites.com - Tel: +44 (0)1255 423601
General InformationDura Deck composite decking boards areproduced with a hollow core centre whichcreates exceptional strength and lightness.Every board has a recess moulded into eachedge which accepts a heavy duty hold downclip, creating a Below Surface secure fixing,using 8g and 10g stainless steel colour codedscrews. The result is a fully professional screwand nail free appearance with full bare footsafety.
Manufactured from polyethylene based resins,reclaimed hardwood, and finished with anattractive hardwearing anti-slip finish. Dura Deckeliminates rot, algae growth and significantlyreduces the risk of slipping in wet conditions.
Dura Deck and Dura Tile are manufactured fromrecycled and sustainable materials, yet gives theappearance of traditional hardwood timber. Dueto its advanced material composition and uniquedesign it is able to span up to 700mm, meetingmost of today’s requirements set by architects,designers and specifiers.
Decking Colour OptionsColours shown arerepresentative only,actual colours may varyslightly. Colour samplesavailable on request.For large orders,bespoke colours can beselected.
Please note thatalthough Dura Deck isrelatively colour stable,there will be someinitial colour lighteningas the productweathers whichtypically occurs in thefirst 3 months.
Teak Charcoal
Below are colour options for PVCtype 140 caravan verandah decking.
Below are colour options forDecking types 146 / 225 / 295
Oak Ash
Below are colour options fordecking type 150 decking.
Sandstone Walnut
Below Surface FixingDue to the excellent below surface fixing system, noscrews or nails need to be used through the deckingsurface. The result is a decking without screw or nailheads working loose on the walking surface. Thereforedangers of injury when walking barefoot are eliminated.The Below Surface fixings also automatically space thecorrect gap between each board for that uniformappearance.
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Type 295
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Width: 146mmDepth: 21mmLength: up to 3660mmFixing: Below surface fixing clip Gap 6mmbetweenboards:Surfaces: Grooved and sanded on one side,
sanded smooth on reverse
Dura Deck Product Range
Type 146
Width: 140mmDepth: 25mmLength: 2440mm or 3660mmFixing: Below surface fixing screws Gap 0mm gap (3mm visible)betweenboards:Surfaces: Durable anti-slip PVC woodgrain effect
Type 140 PVC
Width: 150mmDepth: 22mmLength: up to 3660mmFixing: Below Surface Fixing clip
Gap 4.5mmbetweenboards:
Surfaces: Deep embossed woodgrain on one side, grooved on reverse
Type 150
Width: 225mmDepth: 30mmLength: up to 3660mmFixing: Below surface fixing clip
Gap 6mmbetweenboards:
Surfaces: Grooved and sanded on one side, sanded with timber grain effect on reverse
Type 225
The deep coarse sanded pattern provides a generous anti-slip surfacefar superior to timber decking. (B.S. 4596 Pendulum Test approved).
The Type 140is developedprimarily formobile homeverandah’s,balconies andother smalldecking areas
Recycled Content 0%
Recycled Content 87%
Recycled Content 83%
Recycled Content 87%
Recycled Content 87%
Width: 295mmDepth: 23mmLength: up to 3660mmFixing: Below surface fixing clip
Alternative Stainless steel clip Fixing: providing tamper proof
installation
Gap 6 or 10mmbetweenboards:
Surfaces: Large Grooves an sanded on one side, small grooves and sanded on reverse
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11www.duracomposites.com/duradeck - info@duracomposites.com - Tel: +44 (0)1255 423601
Dura Deck Installation SystemsType 146/150/225/295 (below surface fixing system)
Standard fixing clipsTwo types of fixing clip provides vertical screw fixing and allows individual decking boards to be removed for access at any time. Gaps between boardsare 6mm or 10mm.
102mm WPC Decking Bearer with Stainless Steel Hold down
clip - spans to 600mm
25mm WPC Decking Bearer non load bearing
102mm Bearerfitted to Adjustable
Height Pedestal
Decking Bearers
Decking Fixings and Accessories
Start /Stop fixing clipsThis clip is designed to secure the start or end boards without unsightly screws through the walking surface.
Type 140 (tongue & groove)
End caps can be used to seal board edges in areaswhere decking edges are exposed. Suitable glues canbe supplied for permanent fixture
Standard Fixing Clip Double Length Fixing Clip Start/Stop Fixing Clip
Fixing Clips for S/S Type 150
Anti Tamper Fixing Clip
Adjustable Pedestal
Half Length Fixing Clip
Please Note: Only Fixings supplied by Dura Composites validate our standard product warranty.
The Type 142 requires only a below surface fixing screw,no clips required.
Composite timber end caps
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Due to our policy of continual improvement we reserve the right to change specifications at all times without prior notice.
Deck Profiles
Ancillary Profiles
Product Plank thickness Width Plank length Max Span Weight / (mm) (mm) (mm) (mm)* Lin.M (kg)
Type 140 25 140 2440 & 3660 400 2.02Type 146 22 146 up to 3660 400 2.94 Type 150 22 150 up to 3660 400 3.30Type 225 30 225 up to 3660 600 5.80 Type 295 23 295 up to 3660 500 5.88
Load DataProduct Load (kgs) at 1% Peak Load Failure (kgs) @ Working Load (kgs) @
Deflection (4mm) 400mm span 400mm span using 2.5400 mm span factor of safety
Type 146 178 482 193Type 150 TBC TBC TBCType 225 278 1087 435Type 295 236 903 361
Material Specification
Dura Deck Specifications
All data based on Live Point Load testing using 300m x 75mm Pad to replicate 'a foot' in room temperature conditions using typical 400mm span based on single planks that arefixed down using Dura Deck approved fixing clips and/or screws. Please see Installation Guide for span and gapping requirement depending on location.
* These spans assume standard UK installations. Please check installation guide and / or local distributor for different regions.
Characteristics Unit Test Reference
Tensile Strength 15mpa BS 6399
Impact Strengths 8Kj ASTM D1037 - 93
Flexural Strength 3.15 Gpa ASTM D1037 - 93
Flexural Strength after UV ageing
(1000 hrs & rain) 3.13 Gpa ASTM D1037 - 93
UV ageing test Pass ISO 4892 - 2
Density 1.4g/cm3 ISO 9001
24 hour Water Absorption 1.07% ASTM D684
Flammability Resistance (Standard product) Euro Class Dfl-S1 BS EN 13501-1
Flammability Resistance Euro Class Bfl-S1 BS EN 13501-1
(Fire Retardant product) (special order only)
Thermal Expansion 3.882 E-05 (K-1) ISO 9001
Weather Ability No Damage @ 100 cycles MOAT 22
Frost Resistance No Damage DD CEN/TS 772-22:2006
Environmental Carbon Footprint 0.788KgC02/Kg (Dura Deck Type 295) CERAM, Carbon Footprint Report
Colour Stability ± 1.8 in L*a*b* NPL Traceable 2006 Scale
Sustainability FSC Certification FSC 100% Certification
Recycled Content Type 140 (0%) Type 150 (83%) Types 146/225/295 (87%) CERAM, Carbon Footprint Report
Stiletto heel load/penetration resistance 2.09kN CERAM, 9.5 Steel Indenter Test
Pendulum Test Values (PTV’s)High Slip Potential (0-24 PTV) Moderate Slip Potential (25-35 PTV) Low Slip Potential (36+ PTV)
Industrial Rail Marine Landscaping Architectural
Dura Composites LtdDura House, Telford Road,Clacton-on-Sea,Essex CO15 4LPUnited Kingdom
Head Office
Tel: +44 (0)1255 423601Fax: +44 (0)1255 435426info@duracomposites.com
www.duracomposites.com
Product Plank thickness Width Plank length Max Span Weight / (mm) (mm) (mm) (mm) Lin.M (kg)
Decking Bearer 25 25 up to 2800 Non load bearing 1.00Decking Bearer 102 50 up to 3660 1200 3.40 Fascia (146, 225, 295) 9 230 up to 3660 Infil only 6.20Fascia (150) 10 140 up to 3660 Infil only 1.94
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