CMIA’S ENERGY CONCLAVE 2013

CMIA’S ENERGY CONCLAVE 2013-Presentation By-

Suresh Todkar CMIA ENERGY CELL

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OBJECTIVES OF ENERGY CELL

• CREATE ENERGY ECO-SYSTEM.• CREATE AWARENESS ABOUT ENERGY.• TRAINING ON ENERGY RELATED SUBJECTS.• BUILT CORE COMPETANCE IN ENERGY.• STUDY NATIONAL/STATE ENERGY POLICIES &

REPRESENT FOR INDUSTRIES GREVENCES.• UPDATE CMIA MEMBERS ON ENERGY RELATED

DEVELOPMENTS.• INDUSTRY – ACADEMIC INTERACTIONS TO NURTURE

ENERGY RELATED SKILL-SETS TO BECOME ENERGY AMBASSADORS.

• EXPLORE RENEVABLE ENERGY AS ALTERNATIVE ENERGY SOURCE.

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ENERGY CELL FORMATIONCMIA SUBJECT EXPERT/ENTHUSIAST-5.ENGG. COLLEGE REPRESENTATIVES FROM 5 COLLEGES.

FROM EACH COLLEGE,

1 FACULTY MEMBER 5 STUDENTS

ENERGY CLUSTERS FORMATION IN INDUSTRY.

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ENERGY CELL ACTION PLAN

1. QUARTERLY TRAINING PROGRAMME/ CONFERENCES ON.

ENERGY SAVING MEASURES IN LPG/OIL FIRED

INDUSTRIAL HEATING SYSTEM. OPTIMISE INDUSTRY ELECTRICITY BILL BY UTILISING

PF/ TOD / L.F INCENTIVES. ENERGY EFFICIENT LIGHTING SOLUTIONS. SOLAR THERMAL HEATING & PV ROOF TOP

SOLUTION FOR INDUSTRIAL APPLICATIONS. SAVINGS RELATED TO COMPRESSED AIR

SYSTEMS.2. FORTNIGHTLY ENERGY BULLETIN

CIRCULATION THROUGH CMIA NETWORK .

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ISO 50001 IMPLEMENTATION. • ENERGY POLICY OF EACH INDUSTRY.• APPOINTMENT OF ENERGY MANAGER.• BENCHMARKING S.E.C. • BENCHMARKING OF ANNUAL ENERGY COST.• EMS-ENERGY MANAGEMENT SYSTEM.• CONDUCT ENERGY AUDITS.

ENERGY CLUSTER ACTIVITIES

NEED OF TIME FOR INDUSTRY1. MARKET COMPETETIVENESS.2. LOWEST PRODUCT COST.

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BACKGROUND DURING LAST 30 YEARS INDUSTRY HAS SEEN THREE

RECESSIONARY PERIODS.A. 1990 - 1992B. 1997 - 2000C. 2009 - 2013

DURING EVERY RECESSION, INDUSTRY HAS LEARNT LESSONS. i) R. M. COST REDUCTION.ii) VALUE ENGINEERING OF PRODUCTS.iii) REVERSE ENGINEERING IN PROCESSES.iv) INNOVATIVE METHODS FOR PRODUCTIVITY IMPROVMENTS (TPM, KAIZEN, )V) LEAN MANUFACTURING-VA/NVA,LOSSES/WASTAGES, MAN/MACHINE UTILISATION.

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BUT WHAT IS MISSING ????

REDUCTION OF ENERGY COST /PRODUCT

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WHY ENERGY SAVING ?

1. EXPLOITATION OF NATURAL RESOURCES FOR HUMAN ENERGY NEEDS. 2. DIMINISHING FOSSIL FUELS. 3. SCARCITY – LOAD SHADING. 4. GROWING ENERGY DEMAND. 5. INCREASING COST 15-20% P.A 6. IMPACT ON PRODUCT PRICE

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WHAT IS HAPPENING AROUND US ? 1. GLOBAL LEVEL = GLOBAL WARMING, KYTO PROTOCOL,

GREEN ENERGY, CARBON CREDITS.

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PAT• KEY EQUIPMENT EFFICIENCY EVALUATION .

• BASE LINE DATA COLLECTION.• AREA WISE POTENTIAL FOR ENERGY CONSERVATION.

• SETTING TARGET - SEC / PRODUCT.• VERIFICATION IN BASE LINE ENERGY AUDIT BY DESIGNATED ENERGY AUDITORS (DENA).

• VALIDATION BY BEE.

SUCCESS STORIES OF AURANGABAD

• BAL-NATIONAL ENERGY MANAGEMENT AWARD-2013.• GPL : ENERGY CONSERVATION AWARD• GOODYEAR : EMS SINCE 10 YERS.

• NPPM : 6 YEARS NATIONAL AWARD FOR ENERGY CONCERVATION (1990-2000) 1105/09/2012

1. FINE PROCESS CONTROL 2. UTILITY AUTOMATION 3. ENERGY MANAGEMENT SYSTEM4. ADOPTING ISO 50001

HOW TO REDUCE ENERGY COST / PRODUCT ?

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Energy Management

System

THE ENERGY MANAGEMENT CONCEPT

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Energy Management & Sub Station SCADAProcess Automation SCADA

PROCESS

Proc

ess

Dev

ice

Com

mun

icat

ion

PROCESS PLC

Digital Outputs

Analogue Input

Analogue output

Digital Inputs

FT

SUBSTATION EQUIPMENTS

RTU

Boiler

HVAC

Chiller

AIR

FUEL

wATER

Compressor

FT

FT

FT

FT

TT

FT

PT

ELECTRICITY

FTP

T

FT

TT

Ethernet Hub

UTILITY

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ADOPTING ISO 50001

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TECHNOLOGY ADVANTAGE

SMART EQUIPMENT WITH COMMUNICATION SMART MULTIFUNCTION METERS WITH COMMUNICATION AND BUILT IN DI/DO MOTOR MANAGEMENT RELAYS SMART PROTECTION SYSTEMS NUMIRIC RELAYS BUILT IN DI/DO FAST AND LOW COST COMMUNICATION DEVICES. AVAILABILITY OF INTEGRATED IN SYSTEM

WHAT IMPORTANT IS PROPER CUSTOMIZATION FOR CUSTOMER NEEDS ?

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NEED OF HOUR FOR INDUSTRY

DEFINE YOUR ENERGY POLICY APPOINT ENERGY MANAGER PUT EMS SYSTEM IN PLACE REDUCE ENERGY COST / PRODUCT CHANGE OF MINDSET

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LET’S UNDERSTAND

EVERY WATT COUNTS.

EVERY CALORIE MUST BE PRODUCTIVE.

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THANK YOU

MOB: +91 9325002911

SURESH TODKAR