BULK MATERIAL HANDLING PRODUCT BUSINESS - …trf.co.in/.../TRF-Corporate-Presentation-Bulk-Material-Handling.pdf · 1 BULK MATERIAL HANDLING PRODUCT BUSINESS. 2 ... •NMDC’s steel

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BULK MATERIAL HANDLING PRODUCT BUSINESS

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Business Segments MATERIAL HANDLING

SOLUTIONS AUTOMOTIVE APPLICATIONS

TRF BUSINESS SEGMENTS

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Power

Mining Ports

Steel

Infrastructure Industries

TRF is a leading player in supply of material handling systems on concept to commissioning basis.

This involves engineering, manufacturing, supplying and commissioning of plant and equipment.

BULK MATERIAL HANDLING BUSINESS

BULK MATERIAL HANDLING DIVISIONS

Bulk Material Handling

Equipment

Jamshedpur

Specializes in design &

manufacture of wide range of bulk material

handling equipment

Operations & Maintenance

Services

Jamshedpur

Operation

& maintenance

of equipment/ systems

Jamshedpur & Kolkata

Offers complete material

handling & allied systems and services on

turnkey basis from concept to commissioning

Bulk Material Handling Systems

Specialises in engineering,

supply, erection &

commissioning of unit &

equipment for ports, shipyards &

raw material yards

Kolkata

Port and Yard Equipment

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Well laid out workshop at Jamshedpur equipped with Precision Fabrication & Machining Capability. Area of Works : 21

Acres Covered Area: 26,050 sq. mts.

MANUFACTURING

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Products

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Wagon Tippler Systems

Products

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Product Material Capacity/Range Wagon Tippler With Side Arm

Charger Iron ore, coal, limestone, etc

25tips/hr

Electro mechanical/ Hydraulic /Hydro-Mechanical drive Gross weight of loaded wagon 140t

Products

Wagon Tippler with Side Arm Charger: Incorporates all features provided in RDSO33(R-1) guidelines

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Products

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Products

Unique hydraulic control system is used in secondary and tertiary crushing Protection against un-crushable material during operation

Product Material Capacity/Product Size Range Hydraulic Cone Crushers

Iron ore, hard rock, etc 50 TPH to 1100 TPH/(-)10mm to (-)70mm

Hydraulic Cone Crushers

Product Material Capacities Jaw Crushers Aggregates 80- 300tph

Products

Jaw Crushers

Models: 900 x600 & 1100 x 800

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Products

Totally enclosed dust housing for pollution free environment Low RPM ensures less vibration and low noise

Product Material Capacity/ Product Size Range Rotary Breakers Coal 250 TPH to 2100 TPH/(-)40mm to (-

)200mm

Rotary Breakers

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Crushing action involves minimum attrition and hence produces minimum fines Ideal machine for crushing coal to size suitable for pulverization in power stations

Product Material Capacity/Product Size Range

Ring Granulators Coal/Lignite 40TPH to 1600 TPH(-)20mm

Ring Granulators

Products

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Reverse rotation maximizes use/ life of hammer and grinding block Suitable for fine crushing

Product Material Capacity/Product Size Range Impactors Coal 50 TPH to 1500 TPH/(-3)mm to (-)20mm

Limestone 50 TPH to 1200 TPH/-3)mm to (-)20mm

Products Impactors

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As material is crushed only once the percentage of fines is much less Produces more uniform material than any other crusher having reciprocating motion

Product Material Capacity/Range

Double Roll Coal 30 TPH to 600 TPH/(-)20mm to (-)100mm

Double Roll Crushers

Products

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Products

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Double /triple deck ranges Screens in excess of 2.7m use the revolutionary Quad-V vibrator mechanism

Product Material Dimensions Inclined Screens Iron ore, coal, limestone,

etc 1000mm to 3000mm - Width 3000mm to 9600mm - Length

Products

Inclined Screens

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Product Material Dimensions Horizontal Screens Iron ore, coal, limestone,

etc 1250mm to 2700mm - Width 3000mm to 9600mm - Length

Single /Multi deck Driven by the Eliptex vibrator mechanism

Products

Horizontal Screens

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Inclination of the watering screen ranges between 3-10 degrees uphill angle ELIPTEX vibrator to give higher capacity and clean-up action

Product Material Dimensions Dewatering Screens Iron ore, coal, limestone, etc 1250mm to 2700mm - Width

3000mm to 8400mm - Length

Products

Dewatering Screens

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Specialty screen for sticky and fine materials Single/Multi-deck ranges Driven by the dual vibrator unit

Product Material Dimensions Bivitec /Flip Flop Screens

Iron ore, coal, limestone, etc 400mm to 3100mm - Width 2000mm to 12000mm – Length

Products Bivitec Screens

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Screens are inclined & versatile due to provision for changing stroke and rotation Use for medium and large size screen & for coarse separation

Product Material Capacity/Range Vibro-pulse Screens Iron ore, coal, limestone,

etc 900mm to 2700mm – Width 1800mm to 6000mm - Length

Products

Vibro-pulse Screens

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Ultraflo Screens offer all benefits of horizontal mounting Maximum clearance between decks eliminates blockages

Product Material Dimensions Ultra Flo Screens Iron ore, coal, limestone, etc 915mm to 2500mm - Width

3000mm to 6000mm - Length

Ultra Flo Screens

Products

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Produces three way motion - horizontal, vertical & elliptical Used for dewatering purpose

Product Material Dimensions Truflo-Screens Iron ore, coal, limestone,

etc 1200mm to 2400mm – Width 1800mm to 6000mm - Length

Products

Truflo Screens

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Products

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Uniform motion throughout ensures accuracy of output Stroke and slope adjustment

Product Material Dimensions Unbalanced Motor Screens

Iron ore, Coal, Limestone, etc 600mm to 2500mm - Width 1500mm to 3000mm - Length

Unbalanced Motor Feeder

Products

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Product Material Capacity Range Apron Feeders Iron ore, coal, limestone,

etc 2640 TPH (Iron ore) to 3000 TPH (Iron ore)

Can be installed below wagon tippler hopper, stockpile and primary or secondary crusher Horizontal as well as inclined installation

Products Apron Feeders

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Product Material Capacity/Rotor Dia Range Plough Feeders Iron ore, coal, limestone, etc 550 TPH to 2475*TPH/2.7m to

4m (* for coal) Reclaims iron ore, coal, limestone, etc from track hoppers, underground hoppers below stockpiles

Single or double shelf

Rotary Plough Feeders

Products

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Product Material Capacity Travelling Plough Feeder Coke, Iron ore, coal, limestone, etc 150 - 350 TPH

Reclaims Coke, Iron ore, Coal, Limestone, etc from wharf Single shelf

Travelling Plough Feeders

Products

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Innovative vibrator imparts a three-way motion with horizontal, vertical and elliptical components Numerous configurations up to capacity of 4,000 tons/hour (Iron Ore)

Products

Product Material Dimensions Grizzly Feeders Iron ore, coal, limestone, etc 1250mm to 3000mm - Width

3000mm to 10,000mm - Length

Grizzly Feeders

Products

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True circular movement helps easy screening of material Uniform motion throughout ensures accurately sized product

Product Material Dimensions Truflo Grizzly Feeders Iron ore, coal, limestone, etc 900mm to 2800mm - Width

2000mm to 6000mm - Length

Products Truflo Grizzly Feeders

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Powerful shaking action with help of oil lubricated two or four shafted vibrator units Available in 3 different vibrator units and 42 deck sizes Dual or Quad unit can handle flask sizes up to 400 tons

Product Material Casting Weight Eliptex Shakeouts Sand & Cores from the largest

casting 100 Tons (single unit)

Products

Eliptex Shakeouts

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Available in 6 different vibrator units and 60 deck sizes Dual or Quad unit can handle flask sizes up to 100 tons

Product Material Casting Weight Floatex Shakeouts

Sand & Cores from the largest casting

Ranging from 1-25 Tons (single unit)

Products

Floatex Shakeouts

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Products

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Products

250 - TPH

250 - TPH

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Product Material Capacity/Range Mobile Screens Aggregates MS 1.8X6.0

MS 2.5X6.0

Mobile Screens

Products

Incorporating the robust Hewitt Robins screen design Low scale screen resulting in reduced feed conveyor height Up to 5 products on one mobile screen

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Products

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Products

Pulleys

Conveyor capacity range upto 4000 TPH Belt width upto 2200 mm Belt speed upto 3.85 mt/sec

Shuttle Conveyor

Travelling Trippers

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Products

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Products

Side Discharge Loader

Load Haul Dumper

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Products

Innovations in Side Discharge Loader – Roof Bolting

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Products

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Products

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Products

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Grab Duty Level Luffing Cranes are in operation at Mumbai ports.The largest Grab Level Luffing Crane is designed to deliver at 600 TPH for bulk cargo.

Product Material Capacity/Range Grab Duty Level Luffing Cranes Bulk cargo 20 T

Products Grab Duty Level Luffing Cranes

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Spill-proof grabs ensure effective cargo handling Flexibility of choosing between mechanical or hydraulic drives Centralized lubrication system for easy and convenient maintenance without interrupting crane usage

Product Material Capacity/Range Kangaroo Cranes Bulk cargo 26 T Shipyard Cranes Repair

Components 35 T

Products

Shipyard Cranes Kangaroo Cranes

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Product Material Capacity/Range Barge Un-loaders Iron Ore, Pellets 550 TPH Ship Un-loaders Coal, Sulphur, Rock

Phosphate, Mutates of Potash 500-2000 TPH

Products

Barge Un-loaders Ship Un-loaders

With scissors grab With lift & chemical toilet

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Product Material Capacity/Range Traveling Wagon Loader Iron ore, coal,

limestone, etc 3000 TPH

Products

Traveling Wagon -Loaders

No spillage between the wagons during traveling from one end of the rake to the other Filling efficiency up-to 99%

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Products

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Economical solution for stockyards where simultaneous stacking and reclaiming is not required Custom built and made to order equipment at TRF's Works at Jamshedpur ensuring minimal erection and start up time at site

Product Material Capacity/Range Stacker Re-claimers Iron ore, coal, limestone, etc 3300 TPH (Iron ore)

Products Stacker Re-claimers

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Product Material Capacity/Range Barrel Re-claimers Iron ore 1500 TPH

Products Barrel Re-claimers

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Product Material Capacity/Range Twin Boom Stackers Iron ore, Limestone, Dolomite, Base

Mix for Sinter Plant 1200-1500 TPH

Products Twin Boom Stackers

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• Capable of offering complete design, engineering, manufacturing, erection and commissioning solutions for material handling systems.

• Turnkey solutions includes:

Project Report Technical Consultancy Know-how of product Supply of machinery Supply of equipment Installation & Commissioning of plant

• Ongoing assignments consist of both 'concept to commissioning' solutions as well as specific modules.

• In-house technical expertise and manufacturing facility ensures better

quality control

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Projects

TRF has built more than 50 CHPs in power plants in India, with feeding, conveying, crushing and screening systems with auxiliaries.

Major CHPs Under Construction Site Power Plant

Capacity CHP

Capacity

NTPC Mouda STPP 2 X 500 MW 1600TPH

NTPC Barh STTP 2 X 660 MW 2200 TPH

NTPC Vindyanchal STPP 2 X 500 MW 2000TPH

Damodar Valley Corporation Raghunathpur TPP 2 X 600 MW 1700 TPH

Aravali Power Company (NTPC, Govt. Of Haryana & Delhi) Indira Gandhi STPP, Jhajjar 3 X 500 MW 2600 TPH

MAHAGENCO Bhusawal, TPS 2 X 500 MW 1500 TPH

NSPCL Bhilai 2 X 250 MW 1700 TPH

JSPL Angul 6 X 150 MW 3100 TPH

Nabinagar Power (NTPC & Gov of Bihar) Nabinagar 3 X 660 MW 3630 TPH

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Projects

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Steel, Mining & Port Projects

Raw Material Handling •Tata Steel, Kalinganagar •Tata Steel Minerals Canada, Canada •NMDC, Bailadila •NMDC’s steel plant through BHEL •Bhushan Power & Steel Ltd, Jharsuguda

Port Yard Equipment

•Stacker Reclaimers/Twin Boom Stacker •Tata Steel, Kalinganagar •Tata Steel, Jamshedpur •HEC, Bhilai •Bengal Tools, NALCO-Angul •BHEL, Vallur

•Ship Unloaders •KPCL, Krishnapattnam •NTECL, Ennore Port •NTPL, Tuticorin

Projects

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Project Sites NSPCL, Bhilai

NMDC, Bailadila DVC, Raghunathpur

NTPC, Mouda

Operations & Maintenance

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AIM: To meet the post commissioning requirement of customers and to reduce total operating cost of Coal Handling Plants / Material Handling Plants/ Equipments for the customer. SCOPE: Condition monitoring for critical points of TRF manufactured/ supplied systems/ equipments. OFFERINGS: • Functional Experts (Equipment, Hydraulics, Electricals, PLCs) • Operation and Maintenance Contracts • Providing Service and Breakdown Support • Equipment Health Check-Ups • Renovation and Modernization

Operations & Maintenance

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UPRVUNL, Paricha O&M of complete CHP , major equipment includes wagon tippler, crushers, screens, conveyor systems, Stackers, stock yard management , locomotives etc.

MAHAGENCO, Bhusawal

O&M of CHP from wagon tippler complex to the crusher house

APCL, Aravali O&M of wagon tippler complex including apron feeders and belt feeders

Tata Power, Trombay O&M of stacker and associated conveyors

Operations and Maintenance

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PROJECTS

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PROJECTS

• Design, engineering, manufacture, supply and supervision for installation, testing & commissioning of Load-Out Conveyor System for Direct Shipping Ore Project, Timmins, NFLD (Newfoundland & Labrador, Canada). • System has been designed to operate at minus 40 degrees centigrade - a challenge undertaken successfully by TRF.

TATA STEEL MINERALS, CANADA

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PROJECTS

CIREBON, INDONESIA

Supplied two Reversible Stacker Reclaimers to Cirebon, Indonesia

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PROJECTS SHADEED IRON & STEEL COMPANY, OMAN

The project comprised material and product handling systems, which included complete electrical and automation systems. Some of the equipment supplied:

Stacker cum Reclaimer Mobile Hopper

Reversible Shuttle Conveyor Screens & Feeders

Screens & Feeders Rotary Conveyor

Steep-inclined Conveyor

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PROJECTS

TATA STEEL - KZN, SOUTH AFRICA

Supplied Slewing Stacker to Tata Steel-KZN for their ferrochrome plant at Richards Bay, South Africa.

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ESTEEMED CUSTOMERS

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ESTEEMED CUSTOMERS

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CORPORATE SOCIAL RESPONSIBILITY

SERVING THE COMMUNITY The Company is engaged in “improving the quality of life” of the community in surrounding areas, through community initiatives, as part of its corporate social responsibility programme, which includes:

Education & Literacy Health & Sanitation

Employability Skills & Livelihood Environment Initiatives

Employee Volunteerism

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Positive discrimination through its Code for Affirmative Action

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EDUCATION & LITERACY ‘Akshar’ a literacy school for under privileged children takes

care of about 80 children. Children are provided books and stationery, mid-day meal, uniform, etc.

‘Gyanjyoti’ - Financial support to children who migrate from ‘Akshar’ to regular schools.

‘Gyanyatra’ – an initiative to facilitate continuance of

education to ‘Akshar’ students in regular schools

‘Agrasar’ a scholarship scheme to support SC/ST students.

Valley View School (+2 CBSE) provides an opportunity to 1800+ students, of neighboring community, to get quality education.

SERVING THE COMMUNITY

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Sponsors cataract operation with IOL implant camps. ‘Navjeevan’ - Voluntary blood donation camps in

Jamshedpur & Kolkata Preventive health check up for students in ‘Akshar’,

children in National Association for the Blind (NAB), Jamshedpur and Valley View School

Weekly health clinic in TRF colony. Treatment and medicines are given free of cost to the community

HEALTH

SERVING THE COMMUNITY

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EMPLOYABILITY SKILLS & LIVELIHOOD

Training at ‘Astitva’

Trainees at ‘Astitva’

SERVING THE COMMUNITY

‘Daksh’ - an in-plant training programme in trades, such as, fitter, electrician, machining and welding. Stipend is provided to selected candidates

‘Astitva' - a women empowerment centre that imparts skills to girls in stitching, tailoring, embroidery, ,etc

‘Rojgar’ – training in BPO skills in collaboration with Tata Business Services & Solutions (TBSS)

‘Anubhav’ - Internship training progamme provided to college students

Supporting local artists by procuring tribal art forms as commemorative gifts

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ENVIRONMENT Rain water harvesting in TRF colony to raise water table in

Birsanagar ‘bastee’ 10000 litres/day of potable water to residents of Birsanagar

‘Bastee’ through rain water harvesting ‘Mera Ghar, Mera Pedh’ - Tree Plantation

Use of energy efficient CFLs in TRF Colony Use of solar energy for water heating in canteen and guest

house Use of natural lighting in plant Rain water harvesting in plant

SERVING THE COMMUNITY

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SERVING THE COMMUNITY VOLUNTEERISM-’MAIN HOON NA’

Employees participate on voluntary basis in CSR programmes, initiated by the Company or in their respective communities.

Deputing employees for various sports, cultural and

social service activities Employees participation in awareness campaigns

such as road safety, ‘Power of 49’ & voting, and women’s rights

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